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Liebherr D 904, D 906, D 914 and D 916 Engine Service Manual

Format: PDF (Printable Document)

File Language: English, French, German

File Pages: 8,427

File Size: 1.22 GB (Speed Download Link)

File Count: 28 PDF files

Brand: Liebherr

Model: D 904, D 906, D 914, D 916

Equipment Type: Engine

Manuals Included: 5 separate publications

Type of Document: Service Manual

Searchable: Partly, some files are scanned pages without a text layer

Delivery: Instant download after payment

Categories: ,

$ 55

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Liebherr D 904, D 906, D 914 and D 916 Engine Service Manual

The D 904, D 906, D 914 and D 916 are Liebherr diesel engines that power cranes and other heavy machines. When one runs rough, leaks, overheats or needs a rebuild, the work comes down to the engine itself. This service manual is what a technician opens when the machine is out of warranty and the repair is happening in your own shop.

What this manual helps you do

  • Identify the engine from its identification plate before you order anything or start a teardown.
  • Diagnose fuel injection system problems by working through the procedures a workshop manual like this usually gives.
  • Rebuild the cylinder assembly and the crank and camshaft drive, following the disassembly and assembly steps.
  • Check the lubrication system and cooling system against the engine data when you're chasing oil or temperature trouble.
  • Set fasteners to spec using the torques section as you put the engine back together.

Who this is for

Independent repair shops, rental fleet mechanics and crane service technicians who rebuild or repair these engines in-house. It also suits plant maintenance staff with a used machine that arrived without paperwork.

FAQ

Q: What do I receive and how is it organised?

A: You get the full set of 5 manuals as 28 PDF files, 8,427 pages in total, in English, French and German. They are Publication 899640008 (170 pages), Manual 2 (933 pages, the main manual), Publication 899621108 (2,266 pages), Publication 8995116 (1,163 pages) and Publication 8995115 (3,895 pages).

Q: Which engines does it fit?

A: It covers the Liebherr D 904, D 906, D 914 and D 916. The title wording on the manual is "D904 to D926 Diesel Engine Workshop Manual", and the engine identification plate section helps you confirm what you're working on.

Q: How does it fit my repair job?

A: It's a workshop manual, so you'd expect removal, disassembly, adjustment and troubleshooting procedures for the engine, along with engine data and torques. That is what you need on the bench or in the machine.

If you're repairing or rebuilding one of these four engines, this is the manual set to have open next to you.

Click here to view the preview (PDF)

📘 Show Index

Table of Contents:

  • Manual 2 (933 pages)
  • Publication 899640008 (170 pages)
  • Publication 899621108 (2,266 pages)
    • Engine data
    • Fuel injection system
    • Cylinder assembly
    • Crank and camshaft drive
    • Lubrication system
    • Cooling system
    • Torques
    • engine identification plate and engine identification
  • Publication 8995116 (1,163 pages)
    • Vorwort
    • Engine illustrations
    • Technical description
    • direction of rotation and engine identification number
    • operating temperatures and fluid quantities
    • Torque specifications
    • Valve adjustment
    • Cylinder head gaskets
    • Cylinder head
    • Cylinder liner
    • Piston and connecting rod
    • Check piston clearance
    • Crankshaft an bearing
    • Camshaft and valve drive
    • Lubrication circuit
    • Oil pans
    • Lube oil pump
    • Lube oil filter and oil cooler
    • Coolant circuit
    • Water filter
    • Coolant pump
    • Fan drive
    • Fuel system
    • Fuel pump
    • Fuel filter
    • Injection pump
    • Injection pump drive, adjust begin of delivery
    • Fuel injector
    • Engine exhaust
    • Fan and flywheel side crankshaft seal
    • Hydraulic pump auxiliary drive
    • Air compressor
    • Starter
    • Air conditioner compressor and alternator
    • Starting aid
    • Turbo charger
    • Gear drive
    • Maintenance and inspection
    • Service fluids
    • Troubleshooting
    • Special tools
  • Publication 8995115 (3,895 pages)
    • Hinweise für Service-Personal über Turbomotoren
    • Plaque signalétique
    • Inspection
    • Filtre á air sec
    • Contrôle et réglage du début d'injection
    • Contrôle de l'espace neutre entre piston et culasse
    • Contrôle du support et des tiges de culbuteur, des culbuteurs et des poussoirs
    • Dépose, contrôle et remise en place du piston
    • Dépose, contrôle et remise en place de la chemise de piston
    • Dépose et remise en place de l'entraînement de la pompe à injection
    • Vidange du circuit de carburant
    • Dépose, contrôle et remise en place des gicleurs de refroidissement de piston

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