Description
Link Belt Crane HHT 8690 Service Manual
Link Belt Crane HHT 8690 Index:
AREA 00 GENERAL INFORMATION
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SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
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SM01- 001- 006.00 Boom Rest, R & I
SM01- 001- 007.00 Boom Rest Extension, R & I (G1)
SM01- 001- 008.00 Boom Rest Extension, R & I (G2)
SM01- 001- 012.00 Boom Rest, R & I
SM01- 002- 012.00 Front Axle, Recondition
SM01- 002- 015.00 Front Wheel & Brake Drum, R & I
SM01- 003- 010.00 Brakes, Recondition (Front Axles)
SM01- 003- 014.00 Adjusting The Brakes (Front Axles)
SM01- 003- 019.00 Automatic Slack Adjusters (Front Axles)
SM01- 004- 014.00 Front Axles & Air Suspension, R & I
SM01- 005- 003.00 Steering Gear, Recondition- Master “92” Series (G1)
SM01- 005- 004.00 Steering Gear, Recondition- Slave “92” Series (G1)
SM01- 005- 005.00 Steering Miter Boxes, R & I (G1)
SM01- 005- 013.00 Steering Column, R & I- OE Sales, Inc (G1)
SM01- 005- 015.00 Steering Column, Recondition- OE Sales, Inc (G1)
SM01- 005- 027.00 Troubleshooting Sheppard Steering Gears- “D” Series (G2)
SM01- 005- 032.00 Steering Miter Boxes, R & I (G2)
SM01- 005- 033.00 Steering Gears, R & I- “D” Series (G2)
SM01- 005- 034.00 Steering Column, R & I- Douglas Autotech (G2)
SM01- 005- 035.00 Steering Column, Recondition- Douglas Autotech (G2)
SM01- 005- 037.00 Steering Gears, Recondition- “D” Series (G2)
SM01- 005- 041.00 Steering Column, R & I
SM01- 006- 030.00 Pressure Reducing Valve, Recondition (Rear Steer Axles)
SM01- 006- 031.00 Rear Wheel Alignment & Axle Stop Adjustment
SM01- 006- 034.00 Steering Gears, R & I- “92” Series (G1)
SM01- 006- 035.00 Front Wheel Alignment & Steer Linkage Adjustment- “92” Series (G1)
SM01- 006- 036.00 Front Wheel Alignment & Steer Linkage Adjustment- “D” Series (G2)
SM01- 007- 020.00 Rear Axle Steer Cylinder, R & I
SM01- 007- 022.00 Rear Axle Steer Cylinder, Recondition
SM01- 007- 023.00 Rear Axle Steer Locking Cylinder, R & I
SM01- 007- 024.00 Rear Axle Steer Locking Cylinder, Recondition
SM01- 010- 036.00 Fifth Outrigger/Steer Pump, R & I (GM 60 Series Engine)
SM01- 010- 037.00 Fifth Outrigger/Steer Pump, Recondition (GM 60 Series Engine)
SM01- 010- 038.00 Power Steering Pump, R & I (CAT C13 Engine)
SM01- 010- 039.00 Power Steering Pump, Recondition (CAT C13 Engine)
SM01- 010- 047.00 Power Steering Pump With Priority Valve, Recon.
SM01- 010- 049.00 Power Steering Pump, R & I (With Priority Valve)
SM01- 016- 001.00 Heater Core, R & I
SM01- 016- 002.00 Heater Core & A/C Coil, R & I
SM01- 016- 004.00 Heater Core & A/C Evaporator Coil, Illustrated
SM01- 018- 056.00 Transmission And Clutch, R & I (CAT C13 Engine)
SM01- 018- 057.00 Transmission, Recondition
SM01- 018- 058.00 Transmission And Clutch, R & I (GM 60 Series Engine)
SM01- 019- 034.00 Transmission Shift Control, R & I
SM01- 020- 002.00 Suspended Brake Pedal, Recondition
SM01- 020- 008.00 Suspended Brake Pedal, R & I
SM01- 020- 010.00 Suspended Brake Pedal, R & I (G1)
SM01- 020- 011.00 Suspended Brake Pedal Valve, R & I (G2)
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 024- 013.00 Rear Axles, Recondition
SM01- 025- 011.00 Brakes, Recondition (Rear Steer Axle)
SM01- 025- 015.00 Antilock Brake System, Troubleshooting- ABS EC- 30 (G1)
SM01- 025- 016.00 Antilock Brake System, Troubleshooting- ABS EC- 60 (G2)
SM01- 027- 000.00 Pneumatic System Air Line Identification Code
SM01- 027- 028.00 Front Air Brake Chamber, Recondition (Front Axles)
SM01- 027- 054.00 Rear Dual Air Brake Chamber, R & I (Rear Steer Axles)
SM01- 027- 062.00 Air Dryer, R & I
SM01- 027- 063.00 Air Dryer, Recondition
SM01- 027- 091.00 Front Air Brake Chamber, R & I (Front Axles)
SM01- 027- 106.00 Caging Dual Air Brake Chambers (Rear Steer Axle)
SM01- 027- 117.00 Dual Air Brake Chamber, Recondition
SM01- 027- 131.00 Air System Components, R & I (G1)
SM01- 027- 132.00 Air System Components, R & I (G2)
SM01- 027- 147.00 Air System Components, R & I (G3)
SM01- 027- 149.00 Air System Components, R & I (G4)
SM01- 027- 150.00 Air System Components, R & I (Rear Lift Axle)
SM01- 028- 004.00 Rear Wheel Hub & Brake Drum, R & I (Rear Steer Axles)
SM01- 029- 027.00 Suspension Lift Cylinder, R & I
SM01- 029- 028.00 Suspension Lift Cylinder, Recondition
SM01- 029- 031.00 Axle Lift Manifold Illustrated
SM01- 029- 032.00 Rear Axles & Air Suspension, R & I
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 008.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 045.00 Outrigger Directional Control Valve, R & I
SM01- 043- 047.00 Fifth Outrigger Directional Control Valve, R & I
SM01- 043- 048.00 Outrigger Function Control Valve, R & I
SM01- 044- 023.00 Fifth Outrigger Lock Valve Cartridge, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 048.00 Bottom Outrigger Beam Cylinder, Recondition
SM01- 045- 049.00 Top Outrigger Beam Cylinder, Recondition
SM01- 045- 059.00 Outrigger Beam Assembly, R & I
SM01- 045- 060.00 Outrigger Beam Cylinder, R & I
SM01- 046- 034.00 Jack Cylinder, Recondition (Fifth Outrigger)
SM01- 046- 047.00 Outrigger Jack Cylinder, R & I (Main)
SM01- 046- 048.00 Outrigger Jack Cylinder, Recondition (Main)
SM01- 046- 049.00 Fifth Outrigger Jack Cylinder, R & I
SM01- 047- 011.00 Relief Valve, Recondition (Hydraulic Oil Cooler)
SM01- 047- 032.00 Pick & Carry Manifold Block, Illustrated (G1)
SM01- 047- 034.00 Relief Valve, Recon.
SM01- 047- 035.00 Pick & Carry Manifold Block, Illustrated (G2)
SM01- 047- 038.00 Pick & Carry Manifold Block, Illustrated (G3)
SM01- 047- 048.00 Pick & Carry Manifold Block, Illustrated (G4)
SM01- 048- 043.00 Rotating Joint, R & I
SM01- 048- 044.00 Rotating Joint, Recondition
SM01- 050- 004.00 Hydraulic Oil Cooler Assy, R & I
SM01- 050- 005.00 Oil Cooler Hydraulic Motor, R & I
SM01- 050- 006.00 Oil Cooler Hydraulic Motor, Recondition- Bosch (G1)
SM01- 050- 015.00 Hydraulic Oil Cooler Accumulator, R & I
SM01- 050- 016.00 Oil Cooler Hydraulic Motor, Recondition- Parker (G2)
SM01- 050- 018.00 Hydraulic Oil Cooler Assembly, R & I (G2)
SERVICE MANUAL 0116 KEYSHEET
HTT- 8690/86100 Series 3 of 6
SM01- 050- 023.00 Hydraulic Oil Cooler Assembly, R & I (G3)
SM01- 063- 106.00 Alternator, R & I- GM 60 Series Engine (w/o Carrier Cab Air Conditioning)
SM01- 063- 107.00 Alternator, R & I- GM 60 Series Engine ( w/Carrier Cab Air Conditioning)
SM01- 063- 110.00 Radiator, Charged Air & Hydraulic Oil Cooler, R & I- GM 60 Series Engine
SM01- 063- 111.00 Starter, R & I- GM 60 Series Engine
SM01- 066- 000.00 Electrical System Wire Identification Code
SM01- 066- 024.00 Battery, R & I
SM01- 066- 035.00 Battery, R & I
SM01- 066- 037.00 Battery, R & I (G2)
SM01- 069- 009.00 Tire & Rim, R & I
SM01- 069- 014.00 Tire & Rim, R & I
SM01- 069- 016.00 Tire & Rim, Inspection & Maintenance (Aluminum Disc Rims & Tubeless Tires)
SM01- 071- 004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01- 071- 009.00 Engine Housing, R & I
SM01- 071- 024.00 Engine Housing, R & I (G2)
SM01- 073- 002.00 Electronic Gauge, Troubleshooting
SM01- 075- 073.00 Starter, R & I
SM01- 075- 074.00 Alternator, R & I
SM01- 075- 088.00 Engine Cooling Package, R & I
SM01- 076- 050.00 Collector Ring, R & I
SM01- 076- 051.00 Collector Ring, Recondition- 30 Rings (G1)
SM01- 076- 059.00 Collector Ring, Recondition- 32 Rings (G2)
SM01- 076- 073.00 Collector Ring, Recondition (G2 – 37 Rings)
SM01- 076- 076.00 Collector Ring, Recondition- 38 Rings (G3)
SM01- 076- 077.00 Collector Ring, Recondition (G3 – 39 Rings)
SM01- 076- 081.00 Heavy Duty Collector Ring, Recondition (G4 – 36 Rings)
SM01- 076- 101.00 Collector Ring Assy, Recon.
SM01- 077- 008.00 Starter, R & I- CAT C13 Engine
SM01- 077- 021.00 Radiator, Charged Air & Hydraulic Oil Cooler, R & I- CAT C13 Engine
SM01- 077- 023.00 Alternator, R & I- CAT C13 Engine
SM01- 079- 038.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 1)
SM01- 079- 039.00 Lower Hydraulic Components, R & I- Rear Steer Hydraulics
SM01- 079- 046.00 Lower Hydraulic Components, R & I (Rear Steer Hydraulics)
SM01- 079- 050.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 2)
SM01- 079- 059.00 Lower Hydraulic Components, R & I- Suction, Pressure, & Return Lines (Gen 3)
SM01- 081- 014.00 Hydraulic Pump, Recondition- Multiple Section Gear Type (Steel)
SM01- 081- 025.00 Tandem Hydraulic Pump, Recon.
SM01- 081- 036.00 Radiator Fan Motor, Recondition- PGM517
SM01- 081- 037.00 Hydraulic Pump, Recondition- Multiple Section Gear Type (Aluminum)
SM01- 081- 040.00 Hydraulic Pump, R & I (Tandem 3- Section)
SM01- 081- 041.00 Hydraulic Pump, R & I (Pick & Carry 2 Section)
SM01- 081- 044.00 Hydraulic Pump, R & I- Pick & Carry 2- Section (G1)
SM01- 081- 045.00 Radiator Fan Motor, R & I
SM01- 081- 046.00 Hydraulic Gear Pump/Motor, Recondition- PGM620 (Radiator Fan Motor)
SM01- 081- 051.00 Hydraulic Pump, R & I- Outriggers/Pick & Carry 2 or 3- Section (G2)
SM01- 081- 080.00 2 Section Gear Pump, R & I
AREA 03 UPPER REVOLVING FRAME
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SM03- 001- 073.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 017.00 Main Fixed Counterweight, R & I
SM03- 010- 039.00 Counterweight Removal Cylinder, R & I
SM03- 010- 040.00 Counterweight Removal Cylinder, Recondition (G1)
SM03- 010- 041.00 Counterweight Locking Cylinder, R & I
SM03- 010- 042.00 Counterweight Removal Control Valve, R & I
SM03- 010- 043.00 Counterweight Removal Control Valve, Recondition
SM03- 010- 055.00 Counterweight Removal Cylinder, Recondition (G3)
AREA 04 VERTICAL SHAFTS
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SM04- 005- 034.00 Swing Brake, R & I
SM04- 005- 035.00 Swing Brake, Recondition
SM04- 010- 035.00 Swing Reduction Unit, Recondition
SM04- 010- 036.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS
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SM05- 006- 026.00 Winch, Troubleshooting
SM05- 006- 028.00 Winch, Recondition
SM05- 006- 035.00 Winch Assembly, R & I
SM05- 018- 006.00 Winch Roller, R & I And Recondition
AREA 06 UPPER ENGINE
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SM06- 008- 009.00 Throttle Treadle Assembly, R & I
SM06- 008- 010.00 Throttle Treadle Assembly, Recondition (Williams Controls, Inc.)
SM06- 025- 019.00 Operator’s Cab Water Heater, R & I
SM06- 025- 022.00 A/C Coil And Heater Core Illustrated
SM06- 025- 023.00 Upper Cab Water Heater & A/C Evaporator Coil, R & I
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition- Rotating Joint (Gen 1)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 028.00 Diesel Coolant Heater, R & I
SM06- 025- 030.00 Upper Cab Heater Water Swivel, R & I And Recondition- Rotating Joint (Gen 2)
SM06- 025- 032.00 Operator’s Cab A/C Coil & Heater Core, R & I
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
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SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I
SM07- 002- 032.00 Relief Valve, Recondition (Upper Air Conditioning)
SM07- 002- 033.00 Solenoid/Relief Valve, Recondition (Boom Telescope)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 003- 011.00 Directional Relief Valve, Recondition (Boom Telescope)
SM07- 003- 014.00 Boom Pin/Latch Solenoid Control Valve, Recon.
SM07- 004- 017.00 Upper Hydraulic Components, R & I- Upper Frame (G1)
SM07- 004- 018.00 Upper Hydraulic Components, R & I- Single Winch Plumbing
SM07- 004- 019.00 Upper Hydraulic Components, R & I- Two Winch Plumbing
SM07- 004- 021.00 Upper Hydraulic Components, R & I- Upper Cab Floor (G1)
SM07- 004- 022.00 Upper Hydraulic Components, R & I- Upper Frame (G2)
SM07- 004- 023.00 Upper Hydraulic Components, R & I- Upper Cab Floor (G2)
SM07- 004- 032.00 Upper Hydraulic Components, R & I- Upper Cab Floor (G3)
SM07- 004- 045.00 Upper Hydraulic Components, R & I- Upper Frame (G3)
SM07- 004- 046.00 Upper Hydraulic Components, R & I- Upper Frame (G4)
SM07- 004- 051.00 Upper Hydraulic Components, R & I- Upper Frame (G5)
SM07- 004- 085.00 Upper Hydraulic Components, R & I- Upper Frame (G6)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 095.00 Winch Motor, Recondition
SM07- 006- 106.00 Swing Motor, R & I- w/o Needle Valve (G1)
SM07- 006- 107.00 Winch Motor, R & I
SM07- 006- 113.00 Swing Motor, R & I- w/Needle Valve (G2)
SM07- 008- 037.00 Pressure Reducing Valve, Recondition (Boom Hoist/Telescope Valve)
SM07- 008- 101.00 Control Valve, Recondition (Swing)
SERVICE MANUAL 0116 KEYSHEET
HTT- 8690/86100 Series 5 of 6
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 112.00 Pressure Reducing Valve, Recondition (Pilot Control Circuit)
SM07- 008- 115.00 Swing Brake Pedal Valve, R & I
SM07- 008- 116.00 Dual Axis Controller Valve, R & I
SM07- 008- 117.00 Single Axis Controller Valve, R & I
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition
SM07- 008- 130.00 Swing Brake Pedal Valve, R & I
SM07- 008- 131.00 Pilot Oil Supply Valve, Recondition
SM07- 008- 132.00 Control Valves, Recondition (Boom Hoist, Telescope, & Winch)
SM07- 008- 133.00 Boom Hoist/Telescope Control Valve, R & I (G1 with Solenoid Relief)
SM07- 008- 134.00 Swing Control Valve, R & I
SM07- 008- 135.00 Winch Control Valve, R & I
SM07- 008- 140.00 Winch Counterbalance Valve, R & I
SM07- 008- 150.00 Fine Metering Valve, R & I
SM07- 008- 151.00 Fine Metering Valve, Recondition
SM07- 008- 197.00 Boom Hoist/Telescope Control Valve, R & I (G2 w/o Solenoid Relief)
SM07- 010- 006.00 Boom Telescope Electronic Foot Control, R & I
SM07- 018- 001.00 Hydraulic System Tube Fittings
AREA 09 TUBULAR BOOM, FLY, & JIB
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SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17- 001- 053.00 Hydraulic Boom Inspection- Formed Sections
SM17- 001- 061.00 Five Section Latching Boom, Recondition (G1)
SM17- 001- 062.00 Five Section Latching Boom, R & I (G1)
SM17- 001- 066.00 Five Section Latching Boom, R & I (G2)
SM17- 001- 067.00 Five Section Latching Boom, Recondition (G2)
SM17- 001- 081.00 Five Section Latching Boom, R & I (G3)
SM17- 001- 082.00 Five Section Latching Boom, Recondition (G3) – R3 Type Boom
SM17- 002- 049.00 Latching Boom Telescope System Troubleshooting (G1)
SM17- 002- 052.00 Boom Telescope Cylinder Calibration (G1)
SM17- 002- 053.00 Telescope Cylinder Assembly, Illustrated (G1)
SM17- 002- 054.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 055.00 Boom Telescope Cylinder, Recondition
SM17- 002- 056.00 Boom Latching Cylinder, R & I (G1)
SM17- 002- 057.00 Boom Latching Cylinder, Recondition- Hydraulic Technologies (G1 & 3)
SM17- 002- 058.00 Telescope Cylinder Length Reel, R & I (G1)
SM17- 002- 059.00 Telescope Cylinder Length Reel, Recondition
SM17- 002- 063.00 Boom Telescope Cylinder Mechanism, Recondition (G1)
SM17- 002- 064.00 Boom Telescope Cylinder Calibration (G2)
SM17- 002- 065.00 Latching Boom Telescope System, Troubleshooting (G2)
SM17- 002- 066.00 Boom Latching/Pinning Cylinder, R & I (G2)
SM17- 002- 067.00 Boom Telescope Cylinder Mechanism, Recondition (G2)
SM17- 002- 068.00 Telescope Cylinder Length Reel, R & I (G2)
SM17- 002- 069.00 Boom Latching/Pinning Cylinder, Recondition- Texas Hyd (G2 & 4)
SM17- 002- 088.00 Hose & Cable Reel, Recondition
SM17- 002- 089.00 Boom Telescope Cylinder Mechanism, Recondition (G3)
SM17- 002- 105.00 Boom Pinning Cylinder, R & I (G1)
SM17- 002- 106.00 Boom Pinning Cylinder, Recondition (G1)
SM17- 002- 107.00 Boom Latching Cylinder, R & I (G3)
SM17- 002- 108.00 Latching Boom Telescope System, Troubleshooting (G3)
SM17- 002- 109.00 Latching Boom Telescope System, Calibration
SM17- 002- 110.00 Boom Telescope Cylinder Mechanism, Recondition (G4)
SM17- 002- 111.00 Latching Boom Telescope System, Calibration (G3)
SM17- 002- 114.00 Hose & Cable Reel, R & I
SM17- 002- 115.00 Telescope Cylinder Length Encoder Reels, R & I (G3)
SM17- 002- 117.00 Pin/Latch Valve, Recondition
SM17- 002- 118.00 Pin/Latch Valve, Recondition – R3 Type Boom (G2)
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 039.00 Boom Hoist Cylinder, R & I
SM17- 003- 040.00 Boom Hoist Counterbalance Valve, R & I – G1
SM17- 003- 055.00 Boom Hoist Counterbalance Valve, R & I – G2
SM17- 009- 004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 006.00 Reeling Drum, R & I (Greer)
SM18- 007- 007.00 Reeling Drum, Recondition (Greer)
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recondition (Hirschmann)
SM18- 007- 018.00 Reeling Drum, R & I (Hirschmann)
SM18- 007- 021.00 Reeling Drum, R & I (Hirschmann)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition (Carrier & Upper)
SM18- 018- 011.00 Air Conditioning Compressor, R & I (Carrier w/GM 60 Series Engine)
SM18- 018- 013.00 Air Conditioning Compressor, R & I (Upper)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I (Upper)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition (Upper)
SM18- 018- 017.00 Air Conditioning Compressor, R & I (Carrier w/CAT C13 Engine)
