Description
Link Belt Crane RTC8064 Service Manual
Link Belt Crane RTC8064 Index:
RTC- 8065 Series – Master Keysheet
(D7 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
********************************************************************************************
SM00- 000- 000.00 How To Use This Manual, General Service Instructions, And Safety Procedures
AREA 01 RUBBER TIRE LOWER
********************************************************************************************
SM01- 002- 020.00 Front Axle, R & I (Generation 1 – w/Air Brakes)
SM01- 002- 021.00 Front & Rear Axle, Recondition (Generation 1 – w/Air Brakes)
SM01- 002- 022.00 Front & Rear Differential Lock Axle Assembly, Recondition
SM01- 002- 023.00 Front & Rear Axle, Recondition (Generation 2 – w/Hydraulic Brakes)
SM01- 002- 024.00 Front Axle, R & I (Generation 2 – w/Hydraulic Brakes)
SM01- 004- 015.00 Front Axle, R & I
SM01- 006- 016.00 Power Steering Valve, R & I
SM01- 007- 015.00 Steer Cylinder Assembly, R & I
SM01- 007- 016.00 Steer Cylinder, Recondition (Gen 1 – Iowa Industrial Hydraulics)
SM01- 007- 028.00 Steer Cylinder, Recondition (Gen 2 – Texas Hydraulics)
SM01- 010- 002.00 Steering Pump, Recondition
SM01- 010- 006.00 Steer Pump, R & I (w/Cummins Engine)
SM01- 010- 033.00 Outrigger/Steer Pump, R & I (w/CAT Engine)
SM01- 018- 012.00 Transmission, Recondition
SM01- 018- 024.00 Torque Convertor, Recondition
SM01- 018- 035.00 Torque Convertor, R & I (Generation 1 – Cummins Engine w/Fiber Ring Gear)
SM01- 018- 038.00 Transmission, R & I
SM01- 018- 054.00 Torque Convertor, R & I (Generation 2 – Cummins Engine w/Flex Plate)
SM01- 018- 055.00 Torque Convertor, R & I (Generation 3 – CAT Engines w/Flex Plate)
SM01- 019- 008.00 Torque Convertor Charging Pump, R & I (Generation 1 – w/Cummins Engine)
SM01- 019- 019.00 Torque Convertor Charging Pump, Recondition
SM01- 019- 033.00 Torque Convertor Charging Pump, R & I (Generation 2 – w/CAT Engines)
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 027- 010.00 Air Throttle Control Cylinder, Recondition
SM01- 027- 026.00 Caging Dual Air Brake Chambers
SM01- 027- 056.00 Air Dryer, R & I (Horton)
SM01- 027- 057.00 Air Dryer, Recondition (Horton)
SM01- 027- 059.00 Air System Schematic Diagram (Generation 2)
SM01- 027- 062.00 Air Dryer, R & I (Bendix)
SM01- 027- 063.00 Air Dryer, Recondition (Bendix)
SM01- 027- 065.00 Air Brake Chamber, R & I
SM01- 027- 082.00 Air System Schematic Diagram (Generation 1)
SM01- 027- 083.00 Air System Components, R & I
SM01- 027- 084.00 Air Brake Chamber, Recondition
SM01- 027- 128.00 Service & Park Brake Test Procedure (w/Air Brakes)
SM01- 029- 011.00 Rear Axle, R & I (Generation 1 – w/Air Brakes)
SM01- 029- 025.00 Rear Axle & Suspension, R & I (Generation 2 – w/Hydraulic Brakes)
SM01- 030- 016.00 Park Brake Caliper, R & I (Axles w/Hydraulic Wheel Brakes)
Bleeding The Caliper
Adjusting The Caliper
Testing The Park Brake
SM01- 030- 017.00 Park Brake Caliper, Recondition (Axles w/Hydraulic Wheel Brakes)
Park Brake Emergency Release
Brake Lining Replacement
SM01- 038- 037.00 Outrigger Solenoid Valve, R & I (Directional)
SM01- 038- 038.00 Outrigger Solenoid Valve Stack, R & I (Function)
SM01- 039- 002.00 Vacuum Pressure Relief Valve, Recondition
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 004.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional/Steer)
SM01- 043- 015.00 Carrier Winch Directional Valve, Recondition
SM01- 043- 024.00 Throttle Lock Solenoid Valve, Recondition
SM01- 044- 007.00 Lock Valve, Recondition
SM01- 044- 008.00 Jack Cylinder Lock Valve, R & I
SM01- 045- 007.00 Outrigger Beam Cylinder, Recondition (Gen 1 – IIH)
SM01- 045- 014.00 Outrigger Beam Cylinder, Recondition (Gen 2 – IIH or Hyd Technologies)
SM01- 045- 032.00 Outrigger Beam Assembly, R & I
SM01- 045- 033.00 Outrigger Beam Cylinder Assembly, R & I
SM01- 045- 054.00 Outrigger Beam Cylinder, Recondition (Gen 3 – Texas Hydraulics)
SM01- 046- 015.00 Jack Cylinder, R & I
SM01- 046- 016.00 Jack Cylinder, Recondition
SM01- 047- 011.00 Relief Valve, Recondition (Pilot Control)
SM01- 047- 034.00 Relief Valve, Recondition (Outriggers)
SM01- 048- 015.00 Rotating Joint, R & I (w/Air Swivel)
SM01- 048- 017.00 Rotating Joint, Recondition (Generation 1 – w/Air Swivel)
SM01- 048- 022.00 Rotating Joint, Recondition (Generation 2 – w/Air Swivel)
SM01- 048- 035.00 Rotating Joint, R & I (w/o Air Swivel)
SM01- 048- 036.00 Rotating Joint, Recondition (Generation 3 – w/o Air Swivel)
SM01- 050- 003.00 Remote Transmission Oil Cooler, R & I (w/CAT Engines)
SM01- 050- 019.00 Transmission Oil Cooler, R & I
SM01- 069- 005.00 Tire & Rim, R & I
SM01- 075- 025.00 Radiator & Oil Cooler, R & I
SM01- 075- 027.00 Alternator, R & I (Cummins 6CT8.3C)
SM01- 075- 028.00 Starter, R & I (Cummins 6CT 8.3)
SM01- 076- 015.00 Collector Ring & Air Swivel, R & I
Air Swivel, Recondition (Installed)
SM01- 076- 019.00 Collector Ring, Recondition (w/Air Swivel)
Air Swivel Assembly, Recondition
SM01- 076- 039.00 Collector Ring, R & I (w/o Air Swivel)
SM01- 076- 040.00 Collector Ring, Recondition – 46 Ring (w/o Air Swivel)
SM01- 076- 049.00 Collector Ring, Recondition – 44 Ring (w/o Air Swivel)
SM01- 077- 002.00 Radiator, Charged Air & Hydraulic Oil Cooler, R & I (CAT 3126B Engine)
SM01- 077- 006.00 Starter, R & I (CAT Engines)
SM01- 077- 007.00 Alternator, R & I (CAT Engines)
SM01- 077- 024.00 Radiator, Charged Air, & Hydraulic Oil Cooler, R & I (CAT C6.6 Engine)
SM01- 078- 011.00 Axle Oscillation Cylinder, Recondition (Generation 1 – IIH)
SM01- 078- 015.00 Axle Oscillation Cylinder, R & I
Oscillation Lockout Switch Adjustment Procedure
Bleeding Procedure
SM01- 078- 031.00 Axle Oscillation Cylinder, Recondition (Generation 2 – HDM Hydraulics)
SM01- 079- 002.00 Lower Hydraulic Components, R & I (Generation 1)
SM01- 079- 029.00 Lower Hydraulic Components, R & I (Generation 2)
SM01- 080- 008.00 Pump Disconnect, Recondition
SM01- 080- 010.00 Pump Disconnect, R & I (Generation 1 – w/Cummins Engine)
SM01- 080- 011.00 Main Hydraulic Pump, R & I (Generation 1 – w/Cummins Engine)
SM01- 080- 048.00 Pump Disconnect, R & I (Generation 2 – w/CAT Engines)
SM01- 081- 022.00 Pressure Compensating Pump, Recondition
SM01- 081- 023.00 Pressure Compensating Pump, R & I (w/Cummins Engine)
SM01- 081- 025.00 Tandem Hydraulic Pump, Recondition
SM01- 081- 031.00 Main Hydraulic Pump, R & I (Generation 2 – w/CAT Engines)
SM01- 081- 033.00 Pressure Compensating Pump, R & I (w/CAT Engines)
SM01- 081- 034.00 Pressure Compensating Pump, Recondition (w/CAT C6.6 Engine)
SM01- 081- 067.00 Pressure Compensating Pump, Recondition (w/CAT 3126B Engine)
SERVICE MANUAL 1015 KEYSHEET
RTC- 8065 Series 3 of 6
SM01- 085- 002.00 Engine Preheater, R & I
SM01- 085- 004.00 Engine Preheater, Recondition
AREA 03 UPPER REVOLVING FRAME
********************************************************************************************
SM03- 001- 056.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 009.00 Counterweight, R & I
SM03- 010- 024.00 Counterweight Removal Cylinder, R & I
SM03- 010- 025.00 Counterweight Removal Cylinder, Recondition
AREA 04 VERTICAL SHAFTS
********************************************************************************************
SM04- 005- 017.00 Brake Caliper, Recondition (Mechanical Application)
SM04- 005- 022.00 Swing Brake Assembly, Recondition (Internal Multi Disc Type Brake)
SM04- 005- 023.00 Swing Brake Caliper, Recondition (Hydraulic Application)
SM04- 005- 024.00 Swing Brake, R & I (Caliper Type Brake)
SM04- 005- 025.00 Swing Brake, R & I (Internal Multi Disc Type Brake)
Swing Brake Bleeding Procedure
SM04- 010- 010.00 Swing Speed Reducer, Recondition (w/Caliper Type Swing Brake)
SM04- 010- 023.00 Swing Reduction Unit, R & I
SM04- 010- 024.00 Swing Speed Reducer, Recondition (w/Internal Multi Disc Type Swing Brake)
AREA 05 HORIZONTAL SHAFTS
********************************************************************************************
SM05- 006- 013.00 Winch Assembly, R & I (Generation 1 – w/Braden CH150A, 175A, 185A, CH230)
SM05- 006- 014.00 Winch, Recondition (Generation 1 – w/Braden CH150A, 175A, 185A, CH230)
SM05- 006- 021.00 Winch, Troubleshooting (Generation 1 – w/Braden CH150A, 175A, 185A, CH230)
SM05- 006- 026.00 Winch, Troubleshooting (Generation 2 – w/Braden CH210)
SM05- 006- 027.00 Winch, R & I (Generation 2 – w/Braden CH210)
SM05- 006- 028.00 Winch, Recondition (Generation 2 – w/Braden CH210)
SM05- 006- 034.00 Winch, R & I (Generation 3 – w/Braden CH210 & Linde Motor)
SM05- 010- 006.00 Drum Rotation Indicator, R & I And Troubleshooting
SM05- 018- 005.00 Winch Roller, Recondition (Steel Roller)
SM05- 018- 006.00 Winch Roller, R & I And Recondition (Nylon Roller)
AREA 06 UPPER ENGINE
********************************************************************************************
SM06- 008- 008.00 Throttle Pedal, Recondition (Air)
SM06- 008- 011.00 Throttle Pedal, R & I (Generation 1 – Air Operated)
SM06- 008- 016.00 Throttle Pedal Assembly, R & I (Generation 2 – Electronically Operated)
SM06- 024- 023.00 Audio/Visual Warning System Calibration
SM06- 025- 004.00 Diesel Cab Heater, R & I
SM06- 025- 005.00 Diesel Cab Heater, Recondition & Troubleshooting
SM06- 025- 006.00 11,000 B.T.U. Diesel Cab Heater, Recondition
SM06- 025- 007.00 Hydraulic Cab Heater, R & I
SM06- 025- 008.00 Hydraulic Cab Heater, Recondition
SM06- 025- 009.00 Hydraulic Heater – Troubleshooting
SM06- 025- 010.00 Diesel Cab Heater, Recondition & Troubleshooting
SM06- 025- 015.00 Diesel Cab Heater, R & I
SM06- 025- 016.00 Cab Heater, R & I (Hot Water Type)
SM06- 025- 020.00 Operator’s Cab Heater Core, R & I
SM06- 025- 021.00 Operator’s Cab A/C Coil And Heater Core, R & I
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition (Rotating Joint)
SM06- 047- 000.00 Electrical System Wire Identification Code
SM06- 047- 055.00 Electrical System Schematic Diagram (Generation 1)
SM06- 047- 086.00 Electrical System Schematic Diagram (Generation 2)
SM06- 047- 087.00 Electrical System Schematic Diagram (Generation 3)
SM06- 047- 088.00 Electrical System Schematic Diagram (Generation 4)
SM06- 047- 089.00 Electrical System Schematic Diagram (Generation 5)
SM06- 047- 130.00 Electrical System Schematic Diagram (Generation 6)
AREA 07 HYDRAULIC POWER SUPPLY
********************************************************************************************
SM07- 000- 097.00 Hydraulic System Schematic Diagram (Generation 2)
SM07- 000- 118.00 Hydraulic System Schematic Diagram (Generation 1)
SM07- 000- 119.00 Hydraulic System Schematic Diagram (Generation 3)
SM07- 000- 144.00 Hydraulic System Schematic Diagram (Generation 4)
SM07- 001- 018.00 Piston Type Accumulator, Recondition
SM07- 001- 025.00 Pilot Control Accumulator, R & I
SM07- 001- 029.00 Carrier Brakes Accumulators, R & I
SM07- 002- 032.00 Relief Valve, Recondition (Air Conditioning)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 004- 003.00 Upper Hydraulic Components, R & I (Gen 3 – w/Hyd Carrier Brakes & Fiber Cab)
SM07- 004- 026.00 Upper Hydraulic Components, R & I (Gen 4 – w/Hyd Carrier Brakes & Steel Cab)
SM07- 005- 052.00 Hydraulic Gear Pump Assembly, Recondition (Hydraulic Heater)
SM07- 005- 060.00 Hydraulic Heater Gear Pump, R & I (Upper w/o Air Conditioning)
SM07- 005- 063.00 Hydraulic Heater Gear Pump, R & I (Upper w/Air Conditioning)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 047.00 Two Speed Hydraulic Motor, Recondition (Winch, Rexroth 60 Series)
SM07- 006- 052.00 Winch Motor, R & I (Generation 1 – w/Rexroth Motor)
SM07- 006- 055.00 Two Speed Hydraulic Motor, Recondition – Winch (VOAC)
SM07- 006- 056.00 Hydraulic Motor, Recondition – Winch (Rexroth 63 Series)
SM07- 006- 057.00 Swing Motor, R & I (w/Caliper Type Swing Brake)
SM07- 006- 059.00 Hydraulic Motor, Recondition – Hydraulic Heater (Upper w/o Air Conditioning)
SM07- 006- 060.00 Hydraulic Motor, R & I (Hydraulic Heater)
SM07- 006- 062.00 Swing Motor, R & I (w/Internal Multi Disc Type Swing Brake)
SM07- 006- 084.00 Hydraulic Heater Motor, R & I (Upper w/Air Conditioning)
SM07- 006- 095.00 Hydraulic Motor, Recondition – Winch (Linde)
SM07- 006- 101.00 Winch Motor, R & I (Generation 2 – w/Linde Motor)
SM07- 008- 014.00 Winch Counterbalance Valve, Recondition (Generation 1)
SM07- 008- 048.00 Foot Control Valve, R & I (Boom Telescope)
SM07- 008- 049.00 Winch Counterbalance Valve, R & I (Generation 1)
SM07- 008- 051.00 Boom Hoist Control Valve, Recondition (Gresen V70)
SM07- 008- 055.00 Controller Valve Assembly, R & I (Generation 1 – Dual Axis)
SM07- 008- 056.00 Controller Valve Assembly, Recondition (Comm- Intertech)
SM07- 008- 058.00 Winch Control Valve, Recondition (Gresen V70)
SM07- 008- 060.00 Counterweight Removal Cylinder Control Valve, Recondition
SM07- 008- 063.00 Priority Flow Control Valve Assembly, Recondition
SM07- 008- 064.00 Upper Hydraulic Components, R & I (Generation 1 – w/Air Type Carrier Brakes)
SM07- 008- 065.00 Pressure Reducing Valve, Recondition (Generation 1)
SM07- 008- 066.00 Control Valve, Recondition (Gresen V40)
SM07- 008- 067.00 Foot Control Valve, Recondition (Generation 1 – Boom Telescope)
SM07- 008- 076.00 Single Axis Control Valves, R & I (Generation 1)
SM07- 008- 077.00 Single Axis Control Valves, Recondition (Comm- Intertech)
SM07- 008- 106.00 Upper Hydraulic Components, R & I (Gen 2 – w/Hydraulic Type Carrier Brakes)
SM07- 008- 107.00 Controller Valve, Recondition (Monson)
SM07- 008- 108.00 Single Axis Controller Valve, Recondition (Monson)
SM07- 008- 112.00 Pressure Reducing Valve, Recondition (Generation 2)
SM07- 008- 114.00 Boom Telescope Foot Pedal, Recondition (Generation 2)
SM07- 008- 116.00 Dual Axis Control Valve, R & I (Generation 2)
SM07- 008- 117.00 Single Axis Control Valve, R & I (Generation 2)
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 120.00 Winch Control Valve, R & I (Generation 2)
SERVICE MANUAL 1015 KEYSHEET
RTC- 8065 Series 5 of 6
SM07- 008- 121.00 Winch Counterbalance Valve, R & I (Generation 2)
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition (Generation 2)
SM07- 008- 136.00 Boom Telescope Foot Pedal Control Valve, R & I (Generation 2)
SM07- 008- 149.00 Swing Brake Pedal Valve, R & I (Generation 2 w/o Actuator)
SM07- 018- 001.00 Hydraulic System Tube Fittings
SM07- 022- 003.00 Steering Control Valve, Recondition (Generation 1 – Eaton Series 12)
SM07- 022- 011.00 Steering Column, R & I (Generation 1 – John Deere Column)
SM07- 022- 012.00 Steering Column, Recondition (John Deere)
SM07- 022- 013.00 Power Steering Control Valve, R & I (Generation 1 – w/John Deere Column)
SM07- 022- 017.00 Accumulator, R & I (Emergency Steering)
SM07- 022- 022.00 Steering Control Valve, Recondition (Generation 2 – Series 10)
SM07- 022- 023.00 Steering Control Valve, R & I (Generation 2 – w/RR- TCI Column)
SM07- 022- 025.00 Steering Column, R & I (Generation 2 – RR- TCI Column)
SM07- 026- 002.00 Brake Treadle Valve, R & I (Generation 1 w/Air Brakes)
SM07- 026- 003.00 Brake Treadle Valve, Recondition (Air)
SM07- 026- 008.00 Brake Treadle Valve, Recondition (Hydraulic)
SM07- 026- 011.00 Brake Treadle Valve, R & I (Generation 2 w/Hydraulic Brakes & Fiberglass Cab)
SM07- 026- 012.00 Brake Treadle Valve, R & I (Generation 3 w/Hydraulic Brakes & Steel Cab)
SM07- 029- 001.00 Swing Brake Actuator, R & I
SM07- 029- 002.00 Swing Brake Actuator, Recondition
AREA 09 TUBULAR BOOM, FLY, & JIB
********************************************************************************************
SM09- 001- 002.00 Repairing Damaged Tubular Booms, Flys, & Jibs
AREA 14 CAB & HOUSE ASSEMBLY
********************************************************************************************
SM14- 001- 006.00 Repair Of Components Made Of Fibrous Composite Materials
AREA 17 HYDRAULIC CRANE ATTACHMENT
********************************************************************************************
SM17- 001- 036.00 Hydraulic Boom Inspection
SM17- 001- 038.00 Four Section Boom, Recondition (Gen 1- w/o Adjustable Hose Wheel Tensioning)
SM17- 001- 040.00 Boom, R & I
SM17- 001- 059.00 Four Section Boom, Recondition (Gen 2- w/Adjustable Hose Wheel Tensioning)
Retro Fitting Adjustable Hose Wheel Tensioning
SM17- 002- 022.00 Boom Telescope Cylinder, Recondition
SM17- 002- 032.00 Boom Telescope Cylinder, Troubleshooting
SM17- 002- 033.00 Boom Telescope Counterbalance Valve, R & I
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 028.00 Boom Hoist Cylinder, R & I
SM17- 003- 030.00 Boom Hoist Counterbalance Valve, R & I
SM17- 003- 031.00 Boom Hoist Counterbalance Valve, Recondition
SM17- 009- 002.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
********************************************************************************************
SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 001.00 Reeling Drum, R & I (Rectangular Type)
SM18- 007- 002.00 Reeling Drum, Recondition (Rectangular Type)
SM18- 007- 003.00 Reeling Drum, R & I (Round Type)
SM18- 007- 004.00 Reeling Drum, Recondition (Round Type)
SM18- 017- 003.00 Carrier Winch Assembly, R & I
SM18- 017- 004.00 Carrier Winch Assembly, Recondition (Generation 1)
SM18- 017- 005.00 Carrier Winch Valve Controller, Recondition
SM18- 017- 006.00 Carrier Winch, Recondition (Generation 2)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 002.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 1)
SM18- 018- 003.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 1)
SM18- 018- 004.00 Air Conditioning Compressor, Recondition
SM18- 018- 006.00 Air Conditioning Compressor, R & I (Generation 1)
SM18- 018- 013.00 Air Conditioning Compressor, R & I (Generation 2)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I (Generation 2)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition (Generation 2)
