Description
Link Belt Crane HTC86100 XP Service Manual
Link Belt Crane HTC86100 XP Index:
HTC- 8690XP/86100XP Series – Master Keysheet
(N3 Prefix On Crane Serial Number)
AREA 00 GENERAL INFORMATION
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SM00- 000- 000.00 Service Manual General Usage & Instructions
AREA 01 RUBBER TIRE LOWER
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SM01- 001- 006.00 Boom Rest, R & I
SM01- 001- 008.00 Boom Rest Extension, R & I
SM01- 002- 012.00 Front Axle, Recondition
SM01- 002- 015.00 Front Wheel & Brake Drum, R & I
SM01- 003- 010.00 Brakes, Recondition
SM01- 003- 014.00 Adjusting The Brakes
SM01- 003- 019.00 Automatic Slack Adjusters
SM01- 004- 014.00 Front Axles & Air Suspension, R & I
SM01- 005- 027.00 Troubleshooting Sheppard Steering Gears
SM01- 005- 032.00 Steering Miter Boxes, R & I
SM01- 005- 033.00 Steering Gears, R & I
SM01- 005- 034.00 Steering Column, R & I
SM01- 005- 035.00 Steering Column, Recondition
SM01- 005- 037.00 Steering Gears, Recondition
SM01- 006- 036.00 Front Wheel Alignment & Steer Linkage Adjustment
SM01- 010- 025.00 Power Steering Pump, Recondition (CAT C13 Engine)
SM01- 010- 039.00 Power Steering Pump w/Priority Valve, Recondition (Cummins QSX Tier 3 Engine)
SM01- 010- 042.00 Power Steering Pump, R & I (CAT C13 Engine)
SM01- 010- 043.00 Power Steering Pump, R & I (Cummins QSX Tier 3 Engine)
SM01- 016- 002.00 Heater Core & A/C Coil, R & I
SM01- 018- 056.00 Transmission And Clutch, R & I (CAT C13 Engine)
SM01- 018- 057.00 Transmission, Recondition
SM01- 018- 062.00 Transmission And Clutch, R & I (Cummins QSX Tier 3 Engine)
SM01- 019- 034.00 Transmission Shift Control, R & I
SM01- 020- 002.00 Suspended Brake Pedal, Recondition
SM01- 020- 011.00 Suspended Brake Pedal Valve, R & I
SM01- 022- 004.00 U- Joint Installation – Half Round Yokes
SM01- 022- 005.00 U- Joint Installation – Full Round Yokes
SM01- 024- 013.00 Rear Axles, Recondition (Kessler)
SM01- 024- 015.00 Rear Axles, Recondition (Dana)
SM01- 024- 016.00 Rear Axles, Recondition (XP only)
SM01- 025- 016.00 Antilock Brake System, Troubleshooting (ABS EC- 60)
SM01- 027- 000.00 Pneumatic System Air Line Identification Code
SM01- 027- 028.00 Front Air Brake Chamber, Recondition
SM01- 027- 062.00 Air Dryer, R & I
SM01- 027- 063.00 Air Dryer, Recondition
SM01- 027- 091.00 Front Air Brake Chamber, R & I
SM01- 027- 092.00 Rear Dual Air Brake Chamber, R & I
SM01- 027- 106.00 Caging Dual Air Brake Chambers
SM01- 027- 117.00 Dual Air Brake Chamber, Recondition
SM01- 027- 146.00 Carrier Air System Components, R & I (G1)
SM01- 027- 150.00 Air System Components, R & I (Rear Lift Axle)
SM01- 027- 158.00 Carrier Air System Components, R & I (G2)
SM01- 028- 002.00 Rear Wheel Hub & Brake Drum, R & I
SM01- 029- 027.00 Suspension Lift Cylinder, R & I
SM01- 029- 028.00 Suspension Lift Cylinder, Recondition
SM01- 029- 030.00 Rear Axles & Air Suspension, R & I
SM01- 029- 031.00 Axle Lift Manifold Illustrated
SM01- 029- 039.00 Rear Axles & Suspension, R & I
SM01- 039- 003.00 Hydraulic System Cleaning Procedure
SM01- 039- 005.00 Hydraulic Reservoir Filter Assembly, Recondition
SM01- 039- 008.00 Hydraulic Reservoir Filter Assembly, R & I
SM01- 043- 001.00 Solenoid Valves, General Recondition
SM01- 043- 003.00 Outrigger Solenoid Valve Stack, Recondition (Function)
SM01- 043- 004.00 Four Way Solenoid Valve, Recondition (Outrigger Directional)
SM01- 043- 045.00 Outrigger Directional Control Valve, R & I
SM01- 043- 047.00 Fifth Outrigger Directional Control Valve, R & I
SM01- 043- 048.00 Outrigger Function Control Valve, R & I
SM01- 044- 023.00 Fifth Outrigger Lock Valve Cartridge, R & I
SM01- 044- 027.00 Outrigger Lock Valve Cartridge, R & I And Recondition
SM01- 045- 048.00 Bottom Outrigger Beam Cylinder, Recondition
SM01- 045- 049.00 Top Outrigger Beam Cylinder, Recondition
SM01- 045- 059.00 Outrigger Beam Assembly, R & I
SM01- 045- 060.00 Outrigger Beam Cylinder, R & I
SM01- 046- 034.00 Jack Cylinder, Recondition (Fifth Outrigger)
SM01- 046- 047.00 Outrigger Jack Cylinder, R & I (Main)
SM01- 046- 048.00 Outrigger Jack Cylinder, Recondition (Main)
SM01- 046- 049.00 Fifth Outrigger Jack Cylinder, R & I
SM01- 047- 011.00 Relief Valve, Recondition (Hydraulic Oil Cooler)
SM01- 047- 038.00 Pick & Carry Manifold Block, Illustrated (G1)
SM01- 047- 048.00 Pick & Carry Manifold Block, Illustrated (G2)
SM01- 048- 043.00 Rotating Joint, R & I
SM01- 048- 044.00 Rotating Joint, Recondition
SM01- 050- 005.00 Oil Cooler Hydraulic Motor, R & I
SM01- 050- 015.00 Hydraulic Oil Cooler Accumulator, R & I
SM01- 050- 016.00 Oil Cooler Hydraulic Motor, Recondition
SM01- 050- 018.00 Hydraulic Oil Cooler Assembly, R & I (G2)
SM01- 066- 024.00 Battery, R & I
SM01- 069- 009.00 Tires & Rims, R & I
SM01- 069- 016.00 Tire & Rim, Inspection & Maintenance (Aluminum Disc Rims & Tubeless Tires)
SM01- 071- 004.00 Repair Of Components Made Of Fibrous Composite Materials
SM01- 071- 009.00 Engine Housing, R & I
SM01- 071- 024.00 Engine Housing, R & I (G2)
SM01- 073- 002.00 Electronic Gauge, Troubleshooting
SM01- 075- 050.00 Starter, R & I (Cummins QSX Tier 3 Engine)
SM01- 075- 051.00 Alternator, R & I (Cummins QSX Tier 3 Engine)
SM01- 075- 052.00 Radiator, Charged Air, & Transmission Oil Cooler, R & I (QSX Tier 3 Engine)
SM01- 076- 050.00 Collector Ring, R & I
SM01- 076- 059.00 Collector Ring, Recondition (32 Ring) – G1
SM01- 076- 090.00 Collector Ring, Recondition (35 Rings) – G2
SM01- 077- 008.00 Starter, R & I (CAT C13 Engine)
SM01- 077- 021.00 Radiator, Charged Air & Transmission Oil Cooler, R & I (CAT C13 Engine)
SM01- 077- 033.00 Alternator, R & I (CAT C13 Engine)
SM01- 079- 064.00 Lower Hydraulic Components, R & I – Suction, Pressure, & Return Lines
SM01- 081- 014.00 Hydraulic Pump, Recondition (Multiple Section Gear Type)
SM01- 081- 040.00 Hydraulic Pump, R & I (Tandem 3- Section)
SM01- 081- 045.00 Radiator Fan Motor, R & I
SM01- 081- 046.00 Hydraulic Gear Pump/Motor, Recondition (Radiator Fan Motor)
SM01- 081- 051.00 Hydraulic Pump, R & I (Outriggers/Pick & Carry 2 or 3- Section)
AREA 03 UPPER REVOLVING FRAME
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SM03- 001- 073.00 Upper Revolving Frame & Turntable Bearing, R & I
SM03- 003- 017.00 Main Fixed Counterweight, R & I
SM03- 010- 039.00 Counterweight Removal Cylinder, R & I
SERVICE MANUAL 1013 KEYSHEET
HTC- 8690XP/86100XP Series 3 of 5
SM03- 010- 041.00 Counterweight Locking Cylinder, R & I
SM03- 010- 042.00 Counterweight Removal Control Valve, R & I
SM03- 010- 043.00 Counterweight Removal Control Valve, Recondition
SM03- 010- 055.00 Counterweight Removal Cylinder, Recondition
AREA 04 VERTICAL SHAFTS
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SM04- 005- 034.00 Swing Brake, R & I
SM04- 005- 035.00 Swing Brake, Recondition
SM04- 010- 035.00 Swing Reduction Unit, Recondition
SM04- 010- 036.00 Swing Reduction Unit, R & I
AREA 05 HORIZONTAL SHAFTS
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SM05- 006- 026.00 Winch, Troubleshooting
SM05- 006- 028.00 Winch, Recondition
SM05- 006- 035.00 Winch Assembly, R & I
SM05- 018- 006.00 Winch Roller, R & I And Recondition
AREA 06 UPPER ENGINE
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SM06- 008- 009.00 Throttle Treadle Assembly, R & I
SM06- 025- 019.00 Operator’s Cab Water Heater, R & I
SM06- 025- 022.00 A/C Coil And Heater Core, Illustrated
SM06- 025- 023.00 Upper Cab Water Heater & A/C Evaporator Coil, R & I
SM06- 025- 024.00 Upper Cab Heater Water Swivel, R & I And Recondition- Rotating Joint (Gen 1)
SM06- 025- 026.00 Diesel Coolant Heater, Troubleshooting & Recondition
SM06- 025- 028.00 Diesel Coolant Heater, R & I
SM06- 025- 030.00 Upper Cab Heater Water Swivel, R & I And Recondition- Rotating Joint (Gen 2)
SM06- 047- 000.00 Electrical System Wire Identification Code
AREA 07 HYDRAULIC POWER SUPPLY
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SM07- 000- 000.00 Hydraulic Schematic Diagram Symbol Legend
SM07- 001- 027.00 Pilot Control Accumulator, R & I
Charging The Accumulator
SM07- 002- 032.00 Relief Valve, Recondition (Air Conditioning)
SM07- 002- 033.00 Solenoid/Relief Valve, Recondition (Boom Telescope)
SM07- 003- 006.00 Solenoid Valves, General Recondition
SM07- 003- 011.00 Directional Relief Valve, Recondition (Boom Telescope)
SM07- 004- 018.00 Upper Hydraulic Components, R & I – Single Winch Plumbing
SM07- 004- 019.00 Upper Hydraulic Components, R & I – Two Winch Plumbing
SM07- 004- 032.00 Upper Hydraulic Components, R & I – Upper Cab Floor
SM07- 004- 051.00 Upper Hydraulic Components, R & I – Upper Frame (G1)
SM07- 004- 085.00 Upper Hydraulic Components, R & I – Upper Frame (G2)
SM07- 006- 034.00 Swing Motor, Recondition
SM07- 006- 095.00 Winch Motor, Recondition
SM07- 006- 107.00 Winch Motor, R & I
SM07- 006- 113.00 Swing Motor, R & I (w/Needle Valve)
SM07- 008- 037.00 Pressure Reducing Valve, Recondition (Boom Hoist/Telescope Valve)
SM07- 008- 101.00 Control Valve, Recondition (Swing)
SM07- 008- 107.00 Dual Axis Controller Valve, Recondition
SM07- 008- 108.00 Single Axis Controller Valve, Recondition
SM07- 008- 112.00 Pressure Reducing Valve, Recondition (Pilot Control Circuit)
SM07- 008- 116.00 Dual Axis Controller Valve, R & I
SM07- 008- 117.00 Single Axis Controller Valve, R & I
SM07- 008- 118.00 Swing Brake Pedal Valve, Recondition
SM07- 008- 122.00 Winch Counterbalance Valve, Recondition
SM07- 008- 130.00 Swing Brake Pedal Valve, R & I
SM07- 008- 132.00 Control Valves, Recondition (Boom Hoist, Telescope, & Winch)
SM07- 008- 133.00 Boom Hoist/Telescope Control Valve, R & I (G1 with Solenoid Relief)
SM07- 008- 134.00 Swing Control Valve, R & I
SM07- 008- 135.00 Winch Control Valve, R & I
SM07- 008- 140.00 Winch Counterbalance Valve, R & I
SM07- 008- 150.00 Fine Metering Valve, R & I
SM07- 008- 151.00 Fine Metering Valve, Recondition
SM07- 008- 197.00 Boom Hoist/Telescope Control Valve, R & I (G2 w/o Solenoid Relief)
SM07- 010- 006.00 Boom Telescope Electronic Foot Control, R & I
SM07- 018- 001.00 Hydraulic System Tube Fittings
AREA 09 TUBULAR BOOM, FLY, & JIB
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SM09- 001- 002.00 Tubular Boom, Fly, & Jib Repair
AREA 17 HYDRAULIC CRANE ATTACHMENT
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SM17- 001- 053.00 Hydraulic Boom Inspection- Formed Sections
SM17- 001- 066.00 Five Section Latching Boom, R & I (G1)
SM17- 001- 067.00 Five Section Latching Boom, Recondition
SM17- 001- 081.00 Five Section Latching Boom, R & I (G2)
SM17- 001- 082.00 Five Section Latching Boom, Recondition (G2) – R3 Type Boom
SM17- 002- 054.00 Boom Telescope Counterbalance Valve, R & I
SM17- 002- 055.00 Boom Telescope Cylinder, Recondition
SM17- 002- 057.00 Boom Latching Cylinder, Recondition – Hydraulic Technologies (G2)
SM17- 002- 059.00 Telescope Cylinder Length Reel, Recondition
SM17- 002- 064.00 Boom Telescope Cylinder Calibration
SM17- 002- 065.00 Latching Boom Telescope System, Troubleshooting
SM17- 002- 066.00 Boom Latching/Pinning Cylinder, R & I (G1)
SM17- 002- 068.00 Telescope Cylinder Length Reel, R & I (G1)
SM17- 002- 069.00 Boom Latching/Pinning Cylinder, Recondition – Texas Hyd (G1 & 3)
SM17- 002- 088.00 Hose & Cable Reel, Recondition
SM17- 002- 089.00 Boom Telescope Cylinder Mechanism, Recondition (G1)
SM17- 002- 105.00 Boom Pinning Cylinder, R & I (G1)
SM17- 002- 106.00 Boom Pinning Cylinder, Recondition (G1)
SM17- 002- 107.00 Boom Latching Cylinder, R & I (G2)
SM17- 002- 108.00 Latching Boom Telescope System, Troubleshooting (G3)
SM17- 002- 109.00 Latching Boom Telescope System, Calibration
SM17- 002- 110.00 Boom Telescope Cylinder Mechanism, Recondition (G2)
SM17- 002- 111.00 Latching Boom Telescope System, Calibration (G2)
SM17- 002- 114.00 Hose & Cable Reel, R & I
SM17- 002- 115.00 Telescope Cylinder Length Encoder Reels, R & I (G2)
SM17- 002- 117.00 Pin/Latch Valve, Recondition
SM17- 002- 118.00 Pin/Latch Valve, Recondition – R3 Type Boom (G2)
SM17- 003- 013.00 Boom Hoist Cylinder, Recondition
SM17- 003- 039.00 Boom Hoist Cylinder, R & I
SM17- 003- 040.00 Boom Hoist Counterbalance Valve, R & I – G1
SM17- 003- 055.00 Boom Hoist Counterbalance Valve, R & I – G2
SM17- 009- 004.00 Five Sheave Head Machinery, Recondition
AREA 18 SPECIAL ATTACHMENTS
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SM18- 000- 001.00 Capscrew Torques
SM18- 000- 002.00 Bearing, Gear, Shaft, & Housing Inspection
SM18- 000- 003.00 Crane System Schematics
SM18- 007- 006.00 Reeling Drum, R & I (Greer)
SERVICE MANUAL 1013 KEYSHEET
HTC- 8690XP/86100XP Series 5 of 5
SM18- 007- 007.00 Reeling Drum, Recondition (Greer)
SM18- 007- 016.00 Reeling Drum, Troubleshooting & Recondition (Hirschmann)
SM18- 007- 018.00 Reeling Drum, R & I (Hirschmann)
SM18- 007- 021.00 Reeling Drum, R & I (Hirschmann)
SM18- 018- 001.00 Air Conditioning Service Precautions
SM18- 018- 004.00 Air Conditioning Compressor, Recondition (Carrier & Upper)
SM18- 018- 013.00 Air Conditioning Compressor, R & I (Upper)
SM18- 018- 014.00 Air Conditioning Hydraulic Drive Motor, R & I (Upper)
SM18- 018- 015.00 Air Conditioning Hydraulic Drive Motor, Recondition (Upper)
SM18- 018- 021.00 Air Conditioning Compressor, R & I (CAT C13 Engine)
SM18- 018- 024.00 Air Conditioning Compressor, R & I (Cummins QSX Tier 3 Carrier Engine)