Mitsubishi FBP16 72V,80V – TR3500 Forklift Service Manual (99759-50100)

This is the workshop manual for an FBP16 electric counterbalance truck, the kind that lives in your aisles all day and dies in front of a dock door at 2 a.m. The people who reach for this are the ones dragging a dead truck out of the slot, chasing a no-lift, or trying to clear a fault before the next shift. You use this when you need the proper sequence, specs, and wiring info to fix it right and not see the same truck on a call-back tomorrow.

What this manual helps you do

• Trace and diagnose no-drive or no-lift issues in the 72V/80V traction and hydraulic circuits
• Check and verify wiring, fuses, contactors, and safety circuits using the factory schematics
• Follow step-by-step teardown and reassembly for drive units, hydraulic components, and steering parts
• Troubleshoot fault codes and performance problems on the TR3500 control system
• Adjust brakes, steering, mast, and hydraulic settings to bring the truck back into spec

Who this is for

This is aimed at warehouse maintenance techs, dealer techs, independent forklift shops, and rental fleet mechanics who actually wrench on these FBP16 trucks. If you just need operating instructions or safety info for drivers, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in, and can I search it?

A: You get 14 PDF files, split by section. They're scanned pages, so you can zoom and print, but you can't text-search them.

Q: Will this cover my truck's serial number?

A: It's written for FBP16 72V/80V TR3500 trucks starting at serial E1BP1-82001 and up. If your plate matches that family, you're in the right place.

Q: Is this the right document if I'm doing my own repairs?

A: Yes, this is the service manual, meant for diagnostics and repairs, not parts ordering or driver training.

Bottom line: If you're maintaining or repairing an FBP16 72V/80V TR3500 in-house, this is the right manual. If you're training operators or only need parts lists, it isn't.

Models covered by this manual

Mitsubishi publication 99759-50100 is the factory service manual for the FBP16 72V,80V – TR3500, serial range E1BP1-82001-up. The same publication covers 9 further forklift models: FBP16 36V,48V – TR3500, FBP18 36V,48V – TR3500, FBP18 72V,80V – TR3500, FBP20 36V,48V – TR3500, FBP20 72V,80V – TR3500, FBP25 36V,48V – TR3500, FBP25 72V,80V – TR3500, FBP30 36V,48V – TR3500, FBP30 72V,80V – TR3500. Check the model and serial number on your data plate before ordering.

Table of Contents:

• Foreword
• Specifications
• Systems Operation
• Testing and Adjusting
• Finger Control System
• Hydraulic System
• Traction Module Test Procedure
• Troubleshooting
• Circuit Tests
• Troubleshooting Charts
• Systems Operation and Test Equipment
• Pump Module Test Procedure
• Electrical System Adjustments
• Schematics

Mitsubishi Software

Mitsubishi PDF Manuals