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Mitsubishi FG35 Forklift Service Manual (99739-74100)

Format: PDF (Printable Document)

File Language: English

File Pages: 1179

File Size: 62.57 MB (Speed Download Link)

File Count: 72 PDF files

Brand: Mitsubishi

Model: FG35

Equipment Type: Forklift

Book No: 99739-74100

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG35 Forklift Service Manual (99739-74100)

This FG35 is a mid-size LPG counterbalance truck, the kind that lives on docks and in shipping bays doing pallet work all day. The service manual is what you grab when the truck is out of warranty and you've got to get into the engine bay, hydraulics, or mast and have it back in service by Monday. Around my shop, this is the book we lean on for teardown order, test points, and what "normal" looks like when something feels off.

What this manual helps you do

  • Diagnose engine and fuel system issues on the FG35, including no-starts, power loss, and rough running
  • Trace and check wiring and LPG truck electrical circuits using the included schematics
  • Follow step-by-step procedures to rebuild or replace powertrain components and the powershift transmission
  • Adjust, pressure-test, and repair the hydraulic system, mast, tilt, and steering circuits
  • Troubleshoot brake, axle, and steering problems, then set everything back to spec after parts replacement

Who this is for

This is aimed at plant or warehouse maintenance, dealer techs, independent forklift shops, and rental fleet mechanics working on a Mitsubishi FG35 forklift. If you're just learning how to drive the truck or need part numbers, you want the operator's handbook or a parts catalog instead.

FAQ

Q: What format is it in, and can I read the wiring diagrams clearly?

A: You get 72 PDF files, split by section. They have a real text layer, so they're searchable, and the schematics are readable on a laptop or tablet.

Q: How do I know it matches my exact FG35 serial or variant?

A: It's written for the FG35 LPG counterbalanced truck family. For edge-case serial breaks or special options, you may still want to confirm with your dealer.

Q: Is this the right document if I'm doing my own repairs?

A: Yes. This is the workshop-level service manual, meant for actual repair work, not daily checks or parts lookup.

Bottom line: If you're maintaining or repairing a Mitsubishi FG35 forklift, this is the right service manual to have on your bench.

Models covered by this manual

Mitsubishi publication 99739-74100 is the factory service manual for the FG35. The same publication covers 6 further forklift models: FD35, FD40, FD45, FD50, FD50C, FG40. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment
  • Chassis and Mast (99739-04130)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99739-74100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical System Schematics
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Troubleshooting
    • Service Data
  • Engine – 6G72 Gasoline (99739-74110)
    • Foreword
    • General Information
    • Engine Proper
    • Lubricating System
    • Fuel System
    • Cooling System
    • Intake and Exhaust System
    • Electrical System
  • Engine – GM 4.3L (G6) Gasoline (99789-74120)
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives, and Lubricants
    • Use of RTV and Anaerobic Sealer (Gasket Eliminator)
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis (Noise Diagnosis)
    • Mechanical
    • Electrical Throttle and Governor Control System
    • ECU Error Code Description
    • Ignition System and Distributor
    • Alternator and V-Belt
    • Starter Motor
    • Fuel System – Gasoline
    • Fuel System – LP

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