Mitsubishi FBP25 72V,80V – TR3500 Forklift Service Manual (99759-50100)

This Mitsubishi FBP25 72V,80V TR3500 is an electric counterbalance truck you'll see doing dock work, loading trailers, and general warehouse duty. The service manual is what I pull when a truck is down and needs real troubleshooting, not just a quick look-over. If you're chasing a fault, setting up a replacement component, or making sure a unit is ready to ship to the next customer without surprises, this is the book you want on the bench.

What this manual helps you do

• Diagnose no-move, no-lift, and intermittent faults using wiring diagrams and check charts
• Trace and test 72V/80V traction and hydraulic circuits, contactors, and controllers
• Follow tear-down and reassembly steps for drive unit, steer axle, and hydraulic components
• Adjust brakes, steering linkages, mast chains, and hydraulic pressures to spec
• Verify settings after repairs using the service data, inspection points, and adjustment procedures

Who this is for

This manual is for anyone maintaining or repairing an FBP25 TR3500: warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics. If you just need operating instructions or daily checks, you want the operator's handbook instead, not this service manual.

FAQ

Q: What format is it in, and can I search it?

A: It's a 14-file PDF set, scanned pages with diagrams. You can zoom and print, but the text is not searchable.

Q: Will it cover my truck's serial number and variant?

A: It's written for FBP25 72V/80V TR3500 trucks from serial E1BP2-85001 and up. If your plate matches that series, this is the right one.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level service manual, not a parts book or operator's manual.

Bottom line: If you're working on an FBP25 72V/80V TR3500 with serial in that range and you do your own repairs, this is the manual you need. Otherwise, skip it.

Models covered by this manual

Mitsubishi publication 99759-50100 is the factory service manual for the FBP25 72V,80V – TR3500, serial range E1BP2-85001-up. The same publication covers 9 further forklift models: FBP16 36V,48V – TR3500, FBP16 72V,80V – TR3500, FBP18 36V,48V – TR3500, FBP18 72V,80V – TR3500, FBP20 36V,48V – TR3500, FBP20 72V,80V – TR3500, FBP25 36V,48V – TR3500, FBP30 36V,48V – TR3500, FBP30 72V,80V – TR3500. Check the model and serial number on your data plate before ordering.

Table of Contents:

• Foreword
• Specifications
• Systems Operation
• Testing and Adjusting
• Finger Control System
• Hydraulic System
• Traction Module Test Procedure
• Troubleshooting
• Circuit Tests
• Troubleshooting Charts
• Systems Operation and Test Equipment
• Pump Module Test Procedure
• Electrical System Adjustments
• Schematics

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