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Mitsubishi FD135N Forklift Service Manual (99799-53100)

Format: PDF (Printable Document)

File Language: English

File Pages: 866

File Size: 54.02 MB (Speed Download Link)

File Count: 27 PDF files

Brand: Mitsubishi

Model: FD135N

Equipment Type: Forklift

Book No: 99799-53100

Serial No: F15D-60011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD135N Forklift Service Manual (99799-53100)

This FD135N is a big diesel counterbalance truck, the kind that lives on the dock, in the yard, and loading flatbeds all day. The service manual is what you reach for when one is down in front of a dock door and you've got freight backing up, or when you're doing planned work on engine, transmission, or hydraulics between shifts. You use it to get the right specs, wiring info, and teardown steps so you only pull it apart once and it goes back into the aisle ready to work.

What this manual helps you do

  • Diagnose engine, fuel, and cooling problems on the FD135N using proper checks and factory specs
  • Trace and repair electrical and charging issues using wiring diagrams and connector callouts
  • Follow step-by-step procedures to remove, inspect, and reinstall the powershift transmission and drive axle
  • Rebuild or reseal hydraulic components, then pressure-test and adjust reliefs and control valves
  • Check, adjust, and replace steering, brake, mast, and carriage components to factory tolerances

Who this is for

This is for anyone actually wrenching on a Mitsubishi FD135N: warehouse or plant maintenance, dealer techs, independent shops, and rental fleet mechanics. If you just need operating instructions or daily checklists, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in, and can I search it and read the diagrams?

A: It's a set of 27 PDF files with a real text layer, so you can search and copy text. Wiring and hydraulic diagrams are included and readable on screen or printed.

Q: Will this cover my truck's serial number?

A: It's for FD135N trucks in the F15D-60011-up range. If your plate shows FD135N and a serial in that range or higher, this is the right one.

Q: Is this the right document if I'm planning major repairs?

A: Yes. This is the workshop-level service manual for teardown, diagnostics, and adjustment, not a parts book or safety/operation booklet.

Bottom line: If you're maintaining or repairing an FD135N in the F15D-60011-up range, this is the manual you want. If you're after basic operation only, it's overkill.

Models covered by this manual

Mitsubishi publication 99799-53100 is the factory service manual for the FD135N, serial range F15D-60011-up. The same publication covers 5 further forklift models: FD120N, FD150AN, FD150N, FD160AN, FD160N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Engine 6M60 (99709-51100)
    • Foreword
    • General
    • Engine
    • Lubrication
    • Fuel and Engine Control
    • Electronically Controlled Fuel System
    • Cooling
    • Intake and Exhaust
    • Emission Control
    • Electrical
    • Special Equipment
  • 99799-53100
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_TILTABLE SYSTEM
    • 06_POWER TRAIN
    • 07_3-SPEED POWERSHIFT TRANSMISSION
    • 08_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 09_REAR AXLE
    • 10_BRAKE SYSTEM
    • 11_STEERING SYSTEM
    • 12_HYDRAULIC SYSTEM
    • 13_MAST AND FORKS
    • 14_FORK POSITIONER
    • 15_SERVICE DATA

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