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Mitsubishi FD160AN Forklift Service Manual (99799-53100)

Format: PDF (Printable Document)

File Language: English

File Pages: 866

File Size: 54.02 MB (Speed Download Link)

File Count: 27 PDF files

Brand: Mitsubishi

Model: FD160AN

Equipment Type: Forklift

Book No: 99799-53100

Serial No: F39-60011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD160AN Forklift Service Manual (99799-53100)

This FD160AN is a big diesel counterbalanced yard truck, the kind that lives on docks, steel yards, and lumber plants. The service manual is what you pull when you're tearing into the engine, axle, hydraulics, or chasing a weird electrical fault that basic experience won't cover. Around my shop, this is the book you want open when the job is beyond "swap a filter and send it."

What this manual helps you do

  • Diagnose hard-start, smoke, or power loss issues on the industrial diesel engine and fuel system
  • Trace, check, and repair wiring and sensors using proper schematics for the FD160AN
  • Follow step-by-step teardown and rebuild procedures for the transmission, drive axle, and brakes
  • Adjust steering, mast, carriage, and hydraulic functions to factory specs after repairs
  • Troubleshoot fault symptoms using the right test points, pressures, and adjustment procedures

Who this is for

This is the right manual if you're a warehouse or plant maintenance tech, an independent shop, a dealer tech, or a rental fleet mechanic working on a Mitsubishi FD160AN with serial F39-60011 or higher. If you just need basic operating instructions or safety info, you want the operator's handbook instead, not this.

FAQ

Q: What format is it in, and can I search it and read the wiring diagrams?

A: It's a set of 27 PDF files, split by section, with a real text layer. You can search, zoom, and read the schematics clearly.

Q: Will this cover my exact truck?

A: It's written for the FD160AN with serial numbers F39-60011 and up. If your plate shows that model and serial range, you're good.

Q: Is this the right document if I'm planning major repairs?

A: Yes. This is the workshop-level service manual, not a parts book, and it's what you want for real teardown and diagnostic work.

Bottom line: If you're wrenching on an FD160AN in the F39-60011-up range, this is the correct service manual. If your truck is a different model or earlier serial, keep looking.

Models covered by this manual

Mitsubishi publication 99799-53100 is the factory service manual for the FD160AN, serial range F39-60011-up. The same publication covers 5 further forklift models: FD120N, FD135N, FD150AN, FD150N, FD160N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Engine 6M60 (99709-51100)
    • Foreword
    • General
    • Engine
    • Lubrication
    • Fuel and Engine Control
    • Electronically Controlled Fuel System
    • Cooling
    • Intake and Exhaust
    • Emission Control
    • Electrical
    • Special Equipment
  • 99799-53100
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_TILTABLE SYSTEM
    • 06_POWER TRAIN
    • 07_3-SPEED POWERSHIFT TRANSMISSION
    • 08_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 09_REAR AXLE
    • 10_BRAKE SYSTEM
    • 11_STEERING SYSTEM
    • 12_HYDRAULIC SYSTEM
    • 13_MAST AND FORKS
    • 14_FORK POSITIONER
    • 15_SERVICE DATA

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