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Mitsubishi FD60 Forklift Service Manual (99709-57100)

Format: PDF (Printable Document)

File Language: English

File Pages: 1259

File Size: 44.76 MB (Speed Download Link)

File Count: 76 PDF files

Brand: Mitsubishi

Model: FD60

Equipment Type: Forklift

Book No: 99709-57100

Serial No: F20C-20001-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD60 Forklift Service Manual (99709-57100)

A Mitsubishi FD60 is a diesel counterbalanced lift truck you'll see loading flatbeds, feeding production lines, and working outside yards. The service manual is what I pull when I'm past basic checks and I need exact procedures, specs, and fault paths to get a truck back in service. People use it when they're doing scheduled services by the book, chasing a hydraulic or electrical fault, or rebuilding major components on an out-of-warranty truck.

What this manual helps you do

  • Diagnose engine, fuel, and cooling issues on the FD60 using step-by-step checks and specs
  • Trace, check, and repair wiring and electrical components using searchable diagrams and connector views
  • Follow teardown and reassembly procedures for the transmission, drive axle, brakes, and steering system
  • Adjust mast, carriage, chains, and hydraulic valves to correct lift, tilt, or sideshift problems
  • Troubleshoot fault symptoms using diagnostic trees, pressure-test points, and service data for the FD60 series

Who this is for

This is aimed at dealer technicians, independent forklift shops, and in-house plant or warehouse maintenance that actually opens up components on an FD60. If you only need operating instructions, daily checks, or safety decals, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in and can I search it?

A: It's a multi-file PDF set, split by section, with a real text layer, so you can search terms and read wiring diagrams clearly on screen.

Q: Will it cover my specific FD60?

A: It's written for FD60 trucks in the F20C-20001-up serial range, so if your data plate matches that prefix and range, this is the right manual family.

Q: Is this the right document if I'm planning my own maintenance program?

A: Yes, if you're doing your own scheduled services, repairs, and diagnostics on an FD60. For parts ordering, you'd still want the separate parts catalog.

Bottom line: If you have a Mitsubishi FD60 in the F20C-20001-up range and you're doing real repair or PM work on it, this is the correct service manual set.

Models covered by this manual

Mitsubishi publication 99709-57100 is the factory service manual for the FD60, serial range F20C-20001-up. The same publication covers 1 further forklift model: FD70. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • S6S-T Diesel Engine (99709-54100)
    • Introduction
    • General
    • Service Data
    • Service Tools
    • Determination of Overhaul
    • Disassembly of Basic Engine
    • Inspection and Repair of Basic Engine
    • Reassembly of Basic Engine
    • Fuel System
    • Lubrication System
    • Cooling System
    • Inlet and Exhaust Systems
    • Electrical System
    • Adjustment and Operation
  • S6S Diesel Engine (99709-56110)
    • Introduction
    • General Information
    • Maintenance Standards
    • Special Tools
    • Overhaul Instructions
    • Testing and Adjusting
    • Engine Accessory Removal and Installation
    • Engine Proper
    • Air Inlet and Exhaust Systems
    • Lubrication System
    • Cooling System
    • Fuel System
    • Electrical System
    • Alternator (Standard)
    • Glow Plug Inspection
    • Alternator (Option)
    • Workshop Theory
  • S6S Diesel Engine (99709-56120)
    • Foreword
    • General Information
    • Maintenance Standards
    • Special Tools
    • Overhaul Instructions
    • Adjustment, Bench Test, Performance Tests
    • Engine Auxiliaries Removal and Installation
    • Engine Main Parts
    • Inlet and Exhaust System
    • Lubrication System
    • Cooling System
    • Fuel System
    • Electrical System
    • Workshop Tips
  • Chassis, Mast and Options (99709-57100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • Power Shift Transmissions
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Fork Positioner
    • Side Shifter
    • Service Data
  • 99709-76140
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_POWER TRAIN
    • 05_POWERSHIFT TRANSMISSION
    • 06_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 07_REAR AXLE
    • 08_BRAKE SYSTEM
    • 09_STEERING SYSTEM
    • 10_HYDRAULIC SYSTEM
    • 11_MAST AND FORKS
    • 12_FORK POSITIONER
    • 13_SIDE SHIFTER
    • 14_SERVICE DATA

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