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Mitsubishi FD80 Forklift Service Manual (99709-79100)

Format: PDF (Printable Document)

File Language: English

File Pages: 1971

File Size: 107.51 MB (Speed Download Link)

File Count: 64 PDF files

Brand: Mitsubishi

Model: FD80

Equipment Type: Forklift

Book No: 99709-79100

Serial No: F32B-00011-09999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FD80 Forklift Service Manual (99709-79100)

A Mitsubishi FD80 is a big diesel counterbalanced truck you'll see loading flatbeds, handling steel, or feeding production lines all day. When it's down, you're bleeding time and overtime, so the person who grabs this service manual is the one actually turning wrenches. They're trying to get solid procedures, specs, and diagrams so they can fix it right in one weekend window and not guess.

What this manual helps you do

  • Diagnose hydraulic issues, check pressures with a gauge, and trace leaks in mast, tilt, and auxiliary circuits
  • Follow step-by-step teardown and rebuild of the diesel engine, power train, and powershift transmission on the FD80
  • Trace and verify wiring on a non-starting or intermittent truck using the factory electrical schematics
  • Adjust brakes, steering, and axles after component replacement so the truck tracks straight and stops correctly
  • Troubleshoot fault symptoms with flowcharts and service data instead of trial-and-error parts swapping

Who this is for

This is aimed at plant and warehouse maintenance, dealer techs, independent forklift shops, and rental fleet mechanics working on a Mitsubishi FD80 diesel forklift. If you just need operating instructions or safety checks for drivers, you want the operator's handbook, not this service manual.

FAQ

Q: What format is it in, and can I search it?

A: You get 64 PDF files, split by section. They're scanned page images, so you can zoom and print, but you can't text-search them.

Q: Will this cover my truck's serial number?

A: It's for FD80 trucks in the F32B-00011-09999 serial range. If your plate is outside that, this may not match every detail.

Q: Is this the right document for basic maintenance only?

A: It may be overkill for simple daily checks. It's meant for workshop-level repair and deeper diagnostics.

Bottom line: If you're repairing or overhauling an FD80 in the F32B-00011-09999 range, this is the right service manual. If you're after driving instructions, it isn't.

Models covered by this manual

Mitsubishi publication 99709-79100 is the factory service manual for the FD80, serial range F32B-00011-09999. The same publication covers 1 further forklift model: FD90. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 6D16 Diesel Engine (99709-58100)
    • Foreword
    • General
    • Engine
    • Lubrication
    • Fuel and Engine Control
    • Cooling
    • Intake and Exhaust
    • Engine Electrical
  • 6D16 Diesel Engine (99709-58130)
    • Foreword
    • How to Read This Manual
    • General
    • Engine
    • Lubrication
    • Fuel and Engine Control
    • Cooling
    • Intake and Exhaust
    • Electrical System
    • Special Equipment
  • Chassis, Mast and Options (99709-78100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • 2-Speed Powershift Transmission
    • 3-Speed Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis, Mast and Options (99709-79100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • 2-Speed Powershift Transmission
    • 3-Speed Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Low Noise Options Supplement
  • 99709-79110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_POWER TRAIN
    • 05_2-SPEED POWERSHIFT TRANSMISSION
    • 06_3-SPEED POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_FORK POSITIONER
    • 14_SERVICE DATA

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