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Mitsubishi FGC55K Forklift Service Manual (99739-7D100)

Format: PDF (Printable Document)

File Language: English

File Pages: 3505

File Size: 182.63 MB (Speed Download Link)

File Count: 127 PDF files

Brand: Mitsubishi

Model: FGC55K

Equipment Type: Forklift

Book No: 99739-7D100

Serial No: AF88B-10011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC55K Forklift Service Manual (99739-7D100)

This Mitsubishi FGC55K is a cushion-tire LPG counterbalanced truck, the kind that lives on docks, in plants, and in tight warehouse aisles. The service manual is what you pull when a truck is down in the bay and you need straight answers before the next rental goes out. Around my shop, it's what I use for torque specs, hydraulic pressures, wiring checks, and anything deeper than a quick filter and fluid turn.

What this manual helps you do

  • Diagnose no-start, misfire, or low-power issues on the LPG engine and ignition system
  • Trace, check, and repair wiring using full electrical and controller diagrams
  • Follow step-by-step removal and installation for mast, carriage, tilt cylinders, and hydraulics
  • Rebuild or replace axle, differential, and brake components with the right sequences and specs
  • Troubleshoot hydraulic, steering, and transmission complaints using pressure and adjustment procedures

Who this is for

This is a workshop-level service manual for the Mitsubishi FGC55K, serial range AF88B-10011 and up. It's right for warehouse maintenance, dealer techs, independent shops, and rental fleet mechanics; if you just need how to drive or daily checks, you want the operator's handbook instead.

FAQ

Q: What format is it in, and can I search it and read wiring diagrams clearly?

A: It's a multi-file PDF set, split by section. The PDFs have a real text layer, so they're searchable and the schematics are readable on-screen and printed.

Q: Will this match my exact truck?

A: If your FGC55K serial starts with AF88B and is 10011 or higher, this is the right manual family for it.

Q: Is this the right thing if I'm planning in-house repairs?

A: Yes, this is the full service manual, not a parts book or operator's manual, so it's what you want for real teardown and diagnostic work.

Bottom line, if you're maintaining or repairing an FGC55K in that serial range, this is the correct service manual to buy.

Models covered by this manual

Mitsubishi publication 99739-7D100 is the factory service manual for the FGC55K, serial range AF88B-10011-up. The same publication covers 9 further forklift models: FGC35K, FGC40K, FGC40K STC, FGC45K C, FGC45K STC, FGC55K STC, FGC60K, FGC70K, FGC70K STC. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99739-7D100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle And Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast And Forks
    • Service Data
    • How To Read Circuit Diagrams
    • Circuit Diagrams
    • Engine Schematic
  • Chassis and Mast (99739-7D110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • How to Read Circuit Diagrams
    • Circuit Diagram
  • Chassis and Mast (99739-70130)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Service Data
  • Chassis and Mast (99739-72100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Transmission
    • Front Axle
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • 99739-72110
    • Chassis and Mast: Foreword
    • Chassis, Mast: General Information
    • Chassis and Mast: Cooling System
    • Chassis, Mast: Electrical System
    • Chassis and Mast: Power Train
    • Chassis, Mast: Powershift Transmission
    • Chassis and Mast: Front Axle and Reduction Differential
    • Chassis, Mast: Rear Axle
    • Chassis and Mast: Brake System
    • Chassis, Mast: Steering System
    • Chassis and Mast: Hydraulic System
    • Chassis, Mast: Mast and Forks
    • Chassis and Mast: Service Data
    • Chassis, Mast: How to Read Circuit Diagrams
  • Engine – GM 4.3L (G6) Fuel System Supplemental (99789-74111)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • Gasoline Fuel System Operation
    • LPG Fuel System Diagnostics
    • Gasoline Fuel System Diagnostics
    • Symptom Diagnostics
    • Schematics
    • Wiring Diagram
    • Diagnostic Trouble Codes
    • Fuel System
  • Engine – GM 4.3L (G6) Gasoline (99789-74120)
    • Foreword
    • Determining When to Overhaul the Engine
    • Engine Replacement
    • Specifications
    • Major Nuts and Bolts Tightening Torque
    • Sealers, Adhesives, and Lubricants
    • Use of RTV and Anaerobic Sealer (Gasket Eliminator)
    • Diagnostic Information and Procedures
    • Valve Train Diagnosis (Noise Diagnosis)
    • Mechanical
    • Electrical Throttle and Governor Control System
    • ECU Error Code Description
    • Ignition System and Distributor
    • Alternator and V-Belt
    • Starter Motor
    • Fuel System – Gasoline
    • Fuel System – LP
    • Special Tools and Equipment
  • Engine – GM 4.3L (G6) LPG Fuel System Supplement (99789-74122)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • LPG System Diagnosis
    • LPG Symptom Diagnostics
    • Diagnostic Scan Tool
    • Wiring Schematic
    • Electrical Schematic
    • Wiring Harness Repair
    • Diagnostic Trouble Codes
    • Servicing the Fuel System
    • LPG Parts Diagram
    • Appendix
  • LPG Fuel Supplement (99789-74133)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System
    • Fuel System Diagnosis
    • Diagnostic Scan Tool (DST)
    • Engine Wire Harness Repair
    • Diagnostic Trouble Codes (DTCs)
    • Definitions & Parts Illustration
    • Wiring Schematic

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