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Mitsubishi FG15 Forklift Service Manual (99719-11400)

Format: PDF (Printable Document)

File Language: English

File Pages: 1783

File Size: 110.85 MB (Speed Download Link)

File Count: 113 PDF files

Brand: Mitsubishi

Model: FG15

Equipment Type: Forklift

Book No: 99719-11400

Serial No: F25B-50496-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG15 Forklift Service Manual (99719-11400)

This Mitsubishi FG15 is a small LPG counterbalanced lift truck you'll see on docks, in warehouses, and in production areas doing pallet moves and loading trucks. The service manual is what I grab in the yard when a truck is down and I need specs, adjustment procedures, or wiring info to get it turned around before the next rental. If you're trying to rebuild, diagnose, or sign off a repair with confidence instead of guessing, this is the kind of book you want.

What this manual helps you do

  • Diagnose no-start, power loss, or misfire issues on the LPG engine and ignition system
  • Trace and check wiring and connectors using factory electrical schematics for the FG15
  • Follow teardown and reassembly steps for the mast, hydraulic valves, cylinders, and lift chains
  • Rebuild or replace axle, differential, and powershift transmission components with correct sequences and specs
  • Adjust brakes, steering, hydraulic pressures, and linkages so the truck passes a safety and performance check

Who this is for

This manual is for a warehouse or plant maintenance tech, dealer technician, independent forklift shop, or rental fleet mechanic working on a Mitsubishi FG15 in the F25B-50496-up serial range. If you just need operating instructions or daily checks, you want the operator's handbook instead, not this.

FAQ

Q: What format is it in, and can I search it?

A: It's a set of 113 PDF files, scanned page images with no text search. Wiring diagrams and drawings zoom in clearly.

Q: How do I know it fits my truck?

A: It's written for FG15 trucks with serial numbers F25B-50496 and up. If your data plate shows FG15 and that serial range, you're covered.

Q: Is this the right document if I'm planning a full repair?

A: Yes, this is the workshop-level service manual, not a parts book. It's what you use for real diagnostics, teardown, and adjustment work.

Bottom line: If you're repairing or maintaining an FG15 in that serial range, this is the right manual. If you're after basic operation only, it's overkill.

Models covered by this manual

Mitsubishi publication 99719-11400 is the factory service manual for the FG15, serial range F25B-50496-up. The same publication covers 13 further forklift models: FD10, FD15, FD18, FD20, FD25, FD30, FD35A, FG10, FG18, FG20, FG25, FG30 and 1 more. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis, Mast and Options (99719-10100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches
    • Manual Transmission
    • PowerShift Transmissions
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99719-11400)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – 4G15 Gasoline (99719-16110)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torques
    • Sealants
    • Special Tools
    • Inspection and Adjustment
    • Alternator and Ignition System
    • Timing Belt
    • Fuel System
    • Intake Manifold and Water Pump
    • Exhaust Manifold
    • Rocker Arms, Rocker Arm Shafts and Camshaft
    • Cylinder Head and Valves
    • Oil Pump and Oil Pan
    • Pistons and Connecting Rods
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Starter Motor
    • Alternator
    • Distributor
    • Troubleshooting
  • Engine 4G33, 4G52, 4G54 (99719-42120)
    • Foreword
    • General Information
    • Engine Proper
    • Lubrication System
    • Fuel System
    • Cooling System
    • Electrical Equipment
    • Service Tools
    • Service Data
    • Trouble Shooting
    • Inspection Guide
  • Chassis (99719-53100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Masts and Forks
    • Troubleshooting
    • Service Data
  • Chassis and Mast (99719-54100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Power Train
    • Clutches
    • Manual Transmission
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment

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