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Mitsubishi FG45N Forklift Service Manual (99739-5B110)

Format: PDF (Printable Document)

File Language: English

File Pages: 6117

File Size: 790.93 MB (Speed Download Link)

File Count: 141 PDF files

Brand: Mitsubishi

Model: FG45N

Equipment Type: Forklift

Book No: 99739-5B110

Serial No: CF29E-50001-79999

Type of Document: Service Manual

Categories: ,

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Mitsubishi FG45N Forklift Service Manual (99739-5B110)

This FG45N is a mid-size LPG counterbalanced truck you'll see on docks, in yards, and in heavier warehouse work. The service manual is what I use when a truck is out of warranty, a component is coming apart on the bench, or I need exact specs for an audit-able repair. If you're trying to actually fix the truck, not just drive it or order parts, this is the book you reach for.

What this manual helps you do

  • Diagnose engine, fuel, and emission problems on FG45N trucks and confirm with proper checks instead of guessing
  • Trace and repair electrical faults using wiring diagrams and connector pinouts
  • Follow step-by-step procedures to remove, rebuild, and refit axle, mast, steer, and hydraulic components
  • Check and adjust hydraulic pressures, inching, brake balance, and steering geometry to factory spec
  • Set and verify service intervals, inspections, and adjustments so your paperwork and the truck both pass audits

Who this is for

This manual is for warehouse maintenance techs, dealer techs, independent shops, and rental fleet mechanics working on Mitsubishi FG45N trucks in the CF29E-50001-79999 serial range. If you just need operating instructions or safety info, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in, and can I search it and read wiring diagrams?

A: It's a multi-file PDF set, split by section. It has a real text layer, so you can search and zoom in on schematics clearly.

Q: Will this cover my exact FG45N truck?

A: It's written for FG45N trucks with serial numbers from CF29E-50001 up to CF29E-79999. If your plate is outside that, this may not match perfectly.

Q: Is this the right document if I'm planning my own repairs?

A: Yes, this is the workshop service manual, not a parts book. It's what you want for actual repair work and diagnostics.

Bottom line: If you're repairing or maintaining an FG45N in that serial range, this is the right manual. If you only need basic use or parts lookup, it's the wrong one.

Models covered by this manual

Mitsubishi publication 99739-5B110 is the factory service manual for the FG45N, serial range CF29E-50001-79999. The same publication covers 9 further forklift models: FD40NB, FD45NB, FD50CNB, FD50NB, FD55NB, FG40N, FG50CN, FG50N, FG55N. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • 99739-1E110
    • 00_FOREWORD
    • 01_GENERAL INFORMATION
    • 02_COOLING SYSTEM
    • 03_ELECTRICAL SYSTEM
    • 04_CONTROLLER
    • 05_POWER TRAIN
    • 06_POWERSHIFT TRANSMISSION
    • 07_FRONT AXLE AND REDUCTION DIFFERENTIAL
    • 08_REAR AXLE
    • 09_BRAKE SYSTEM
    • 10_STEERING SYSTEM
    • 11_HYDRAULIC SYSTEM
    • 12_MAST AND FORKS
    • 13_SERVICE DATA
  • Chassis and Mast (99739-1E120)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Chassis, Mast & Options (99739-5B100)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematic System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
    • How to Read Circuit Diagrams
    • Circuit Diagram For Diesel Models
  • Chassis & Mast (99739-5B110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System (including Schematics)
    • Controller
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
    • Options
    • How to read Circuit Diagrams
    • Circuit Diagram for Diesel Motors
  • Chassis and Mast (99739-5E110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – TB45 Gasoline (99739-11100)
    • Foreword
    • General Information
    • Tune Up
    • Mechanical
    • Lubrication
    • Cooling System
    • Control
    • Fuel System
    • Electrical System
  • Engine – GK45 (99739-21100)
    • FOREWORD
    • ENGINE GENERAL
    • ENGINE TUNE-UP
    • ENGINE MECHANICAL
    • ENGINE LUBRICATION
    • ENGINE COOLING SYSTEM
    • ENGINE CONTROL
    • ENGINE FUEL SYSTEM
    • ENGINE ELECTRICAL SYSTEM
  • Chassis and Mast (99739-57110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Electrical Schematics
    • Controllers
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Châssis et mât (99739-57200)
    • PREFACE
    • INFORMATIONS GENERALES
    • CIRCUIT DE REFROIDISSEMENT
    • CIRCUIT ELECTRIQUE
    • Plans des Circuits
    • MOTOPROPULSEUR
    • GROUPE MOTOPROPULSEUR
    • TRANSMISSION AUTOMATIQUE
    • ESSIEU AVANT ET DIFFERENTIEL DE DEMULTIPLICATION
    • ESSIEU ARRIERE
    • SYSTEME DE FREINAGE
    • CIRCUIT DE DIRECTION
    • CIRCUIT HYDRAULIQUE
    • MAT ET FOURCHE
    • DONNEES TECHNIQUES
  • Fahrgestell, Hubgerüst (99739-57300)
    • Vorwort
    • Allgemeine Informationen
    • Kühlsystem
    • Elektrisches System
    • Elektrische Schaltpläne
    • Steuerungen
    • Antriebsstrang
    • Lastschaltgetriebe
    • Vorderachse und Untersetzungsdifferentail
    • Hinterachse
    • Bremssystem
    • Lenksystem
    • Hydrauliksystem
    • Hubgerüst und Gabeln
    • Servicedaten

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