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Mitsubishi FGC15K Forklift Service Manual (99719-70150)

Format: PDF (Printable Document)

File Language: English

File Pages: 870

File Size: 34.53 MB (Speed Download Link)

File Count: 104 PDF files

Brand: Mitsubishi

Model: FGC15K

Equipment Type: Forklift

Book No: 99719-70150

Serial No: AF81C,AF81D,AF81E-00011-up

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC15K Forklift Service Manual (99719-70150)

This FGC15K is a small LPG cushion-tire counterbalance truck, the kind that runs docks, shipping areas, and production floors all day. The service manual is what I pull when a truck is down and I've only got a weekend window to get it back in the aisle. It's for real repair work: chasing hydraulic issues, sorting ignition or fuel problems, or getting torque specs right so nothing comes back on you later.

What this manual helps you do

  • Trace and diagnose LPG engine issues on AF81C / AF81D / AF81E-00011-up FGC15K trucks
  • Check and repair the electrical system, including reading wiring diagrams and fault trees
  • Follow teardown and reassembly steps on the transmission, drive axle, and steer axle
  • Rebuild or reseal hydraulic components, then pressure-test and adjust valves and reliefs
  • Set, verify, and adjust brake, steering, and mast functions to factory specs

Who this is for

This is aimed at warehouse or plant maintenance, dealer techs, independent lift-truck shops, and rental fleet mechanics who actually spin wrenches. If you only need operating instructions or daily checks, you want the operator's handbook, not this manual.

FAQ

Q: What format is it in, and can I search it and read wiring diagrams clearly?

A: It's a 104-file PDF set split by section. Most files are searchable, some scanned sections are not, and the wiring diagrams are clear enough to print and trace.

Q: Will this cover my exact FGC15K truck?

A: It covers FGC15K units in the AF81C, AF81D, and AF81E-00011-up serial ranges. If your data plate matches that pattern, you're in the right place.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop-level service manual, not a parts book, and it's what you want for real diagnostics and repairs.

Bottom line: If your truck is an FGC15K in those AF81C/AF81D/AF81E ranges and you're doing your own repairs, this is the right manual. If not, you should pass.

Models covered by this manual

Mitsubishi publication 99719-70150 is the factory service manual for the FGC15K, serial range AF81C,AF81D,AF81E-00011-up. The same publication covers 6 further forklift models: FGC18K, FGC20K, FGC20K HO, FGC25K, FGC25K HO, FGC30K. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-70150)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Wiring Schematic
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differential
    • Rear Axle
    • Brake System
    • Steering System
    • Fuel System
    • Hydraulic System
    • Mast and Forks
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-14110)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Timing Belt
    • Fuel System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment
  • Engine – 4G63, 4G64 Fuel System Supplement (99729-75110)
    • Foreword
    • General Information
    • Maintenance
    • LPG Fuel System Operation
    • LPG Fuel System Diagnostics
    • Symptom Diagnosis
    • Wiring Schematics
    • Diagnostic Trouble Codes
    • Fuel System
  • Options Supplement (99739-91100)
    • Foreword
    • Rear Combination Lamp Kit
    • Working Lamp Kit
    • Warning Lamp Kit
    • Back Buzzer Piezo Kit
    • Back Mirror Kit
    • Oil Filter Kit (1-Ton Model)
    • Oil Filter Kit (2-, 3-Ton Models)
    • Enclosed Alternator Kit
    • Spark Plug Kit
    • Fastener Kit
    • Front Axle Breather Kit
    • Wide Axle Kit (2-. 3-Ton Models)
    • Semi Wide Axle Kit (1-Ton Model)
    • Semi Wide Axle Kit (2-, 3-Ton Models)
    • Dual Element Kit
    • Dust Indicator Kit

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