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Mitsubishi FGC20 Forklift Service Manual (99719-70110)

Format: PDF (Printable Document)

File Language: English

File Pages: 466

File Size: 27.57 MB (Speed Download Link)

File Count: 54 PDF files

Brand: Mitsubishi

Model: FGC20

Equipment Type: Forklift

Book No: 99719-70110

Type of Document: Service Manual

Categories: ,

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Mitsubishi FGC20 Forklift Service Manual (99719-70110)

A Mitsubishi FGC20 is a small LPG cushion-tire counterbalance truck you'll see loading docks, trailers, and tight warehouse aisles. The service manual is what I grab when I'm doing warranty repairs, planned maintenance with checklists, or chasing a fault code that won't clear. If you're trying to keep an FGC20 running by the book, this is the workshop document, not the operator's safety booklet.

What this manual helps you do

  • Diagnose LPG engine problems, trace fuel and ignition issues, and follow step-by-step teardown and reassembly
  • Check, adjust, and replace powershift transmission components, drive axle parts, and differential assemblies
  • Troubleshoot hydraulic issues, set relief valves, and rebuild cylinders or control valves to spec
  • Follow wiring diagrams to track electrical faults, check sensor circuits, and verify charging and starting systems
  • Set service intervals, verify pressures and adjustments, and confirm alarm codes and controller parameters

Who this is for

This manual is for warehouse maintenance techs, dealer technicians, independent forklift shops, and rental fleet mechanics working on an FGC20. If you just need basic controls, safety, and daily checks, you want the operator's handbook instead, not this.

FAQ

Q: What format is it in, and can I search it or see wiring clearly?

A: It's a set of 54 PDF files, scanned page images with no text search. Zoomed wiring diagrams are readable and printable.

Q: Will it cover my exact FGC20 by serial number or variant?

A: It's the correct service manual family for FGC20 trucks. For edge cases, match your truck's model and emission label to 99719-70110 at purchase.

Q: Is this the right document if I'm planning in-house repairs?

A: Yes, this is the workshop repair manual you want, not a parts catalog or training book.

Bottom line: If you're maintaining or repairing a Mitsubishi FGC20 LPG cushion forklift, this is the right service manual to buy.

Models covered by this manual

Mitsubishi publication 99719-70110 is the factory service manual for the FGC20. The same publication covers 6 further forklift models: FGC15, FGC18, FGC20HP, FGC25, FGC25HP, FGC30. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Chassis and Mast (99719-70110)
    • Foreword
    • General Information
    • Cooling System
    • Electrical System
    • Power Train
    • Powershift Transmission
    • Front Axle and Reduction Differntial
    • Rear Axle
    • Brake System
    • Steering System
    • Hydraulic System
    • Mast and Forks
    • Troubleshooting
    • Service Data
  • Engine – 4G63, 4G64 Gasoline (99729-74120)
    • Foreword
    • General Information
    • Service Specifications
    • Tightening Torque
    • Sealant
    • Special Tools
    • Engine Adjustment
    • Alternator and Ignition System
    • Spark Plug Cables
    • Timing Belt
    • Fuel System
    • Lubrication System
    • Cooling System
    • Intake Manifold
    • Exhaust Manifold and Water Pump
    • Rocker Arms and Camshaft
    • Cylinder Head and Valves
    • Front Case and Oil Pan
    • Piston and Connecting Rod
    • Crankshaft and Cylinder Block
    • Carburetor
    • Air Governor
    • Alternator
    • Starter Motor
    • Distributor
    • Troubleshooting
  • Liquefied Petroleum Gas Supplement (99729-75100)
    • Foreword
    • Types of LP Gas
    • Structure and Function
    • Actions to be taken in the event of a failure
    • Troubleshooting
    • Disassembly and Reassembly
    • Inspection and Adjustment
    • CARB Tier 1 Emissions Control System
    • Systems Operations
    • Subsystem Operating Principles
    • System Adjustments
    • S-15G Troubleshooting
    • Vacuum System Diagram and Wiring Schematics
    • Inspection and Adjustment

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