MTU 16V 400G Diesel Engine, MR2010800E Maintenance Manual Technical Publication (tp6239)

This MTU 16V 400G diesel engine manual is what I’d keep on the bench for a generator set running in a plant, data center, or remote power station. It helps you plan routine service so the engine starts on demand and doesn’t fail when the load comes on. If, for example, you’re chasing hard starting after long standby periods, this book guides you through the basic checks and service intervals so you can rule out neglected filters, loose connections, or missed inspections before you start swapping expensive parts.

Applications & Use Cases

• Plan routine maintenance so oil, fuel, and air-side service is done on time and in the right sequence.
• Set inspection priorities on items like belts, mounts, and wiring to catch wear before it becomes a shutdown.
• Trace recurring issues (smoke, rough running, overheating) back to likely maintenance misses.
• Verify adjustments and clearances after replacing wear parts, ensuring the engine is aligned and sealed correctly.
• Document completed work so future troubleshooting isn’t guessing what was last touched.

FAQ

Q: Can I keep this manual on a tablet in the generator room?

A: Yes, it’s practical to use digitally; you can zoom diagrams and search terms instead of flipping pages with dirty hands.

Q: Is it worth printing sections of this manual?

A: Printing the procedures you use most often is handy; you can mark notes, tape them near the set, and avoid exposing your main copy to oil and grime.

Safety Note

Always isolate the engine from its starting system and load equipment before performing any inspection or service.

MTU 16V 400G Diesel Engine, MR2010800E Maintenance Manual Index:

General
— Important information
— Designation Of engine sides
— Tightening specifications
— Settings
— Dangers in the work place
— Data sheets
— Conversion tables
— Publication summary
— Threaded bore repair
— Abbreviations
— Keyword index
Work schedules
— Engine condition check
— W5 Maintenance operations
— Engine removal
— Engine disassembly
— Engine assembly
— Engine run-in
— Engine installation
Engine drawings
Task description
— Group summary
— Materials and consumables
— Toots
— Component removal
— Component disassembly
— Inspection and repair
— Component assembly
— Component installation

Kohler