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NAVISTAR VT365 SERVICE MANUAL contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
Foreword…………………………………………………………………………………………………… 1
Service Diagnosis…………………………………………………………………………………………. 2
Safety Information…………………………………………………………………………………………. 3
ENGINE SYSTEMS………………………………………………………………………………………… 5
Engine Identification……………………………………………………………………………… 7
Engine Systems……………………………………………………………………………………16
MOUNTING ENGINE ON STAND…………………………………………………………………………..45
Mounting Engine ………………………………………………………………………………….47
ELECTRONICALLY CONTROLLED VARIABLE GEOMETRY TURBOCHARGER (VGT)………………….51
Operation…………………………………………………………………………………………..53
MANIFOLDS AND EXHAUST GAS RECIRCULATION (EGR)……………………………………………..65
Removal……………………………………………………………………………………………69
Cleaning……………………………………………………………………………………………74
Inspection………………………………………………………………………………………….75
Installation…………………………………………………………………………………………77
CYLINDER HEAD AND VALVE TRAIN……………………………………………………………………..85
Component Removal………………………………………………………………………………91
Cleaning and Inspection………………………………………………………………………….. 100
Component Reassembly…………………………………………………………………………1.19
FRONT COVER, VIBRATION DAMPER, and GEROTOR OIL PUMP……………………………………..1.35
Removal…………………………………………………………………………………………..1.38
Cleaning, Inspection, and Testing……………………………………………………………….1.43
Installation………………………………………………………………………………………..1.46
OIL PAN, UPPER OIL PAN, and OIL PICKUP TUBE……………………………………………………..1.53
Removal…………………………………………………………………………………………..1.55
Cleaning and Inspection………………………………………………………………………….1.57
Installation………………………………………………………………………………………..1.58
POWER CYLINDERS………………………………………………………………………………………1.61
Removal…………………………………………………………………………………………..1.63
Cleaning…………………………………………………………………………………………..1.66
Inspection…………………………………………………………………………………………1.66
Installation………………………………………………………………………………………..1.71
CRANKCASE, CRANKSHAFT and BEARINGS, CAMSHAFT and BUSHINGS…………………………..1.79
Component Removal……………………………………………………………………………..1.82
Cleaning, Inspection, and Reconditioning………………………………………………………1.88
Component Reassembly…………………………………………………………………………. 192
OIL COOLER and FILTER HOUSING……………………………………………………………………..2.01
Removal…………………………………………………………………………………………..2.05
Cleaning, Inspection, and Testing……………………………………………………………….2.08
Installation………………………………………………………………………………………..2.09
ENGINE ELECTRICAL…………………………………………………………………………………….2.13
Engine Electronic Components………………………………………………………………….2.15
Engine Sensors and Valves………………………………………………………………………2.21
Removal…………………………………………………………………………………………..2.24
Cleaning…………………………………………………………………………………………..2.31
Inspection…………………………………………………………………………………………2.31
Installation………………………………………………………………………………………..2.33
HIGH-PRESSURE OIL PUMP……………………………………………………………………………..2.41
Removal…………………………………………………………………………………………..2.45
Inspection…………………………………………………………………………………………2.49
Installation………………………………………………………………………………………..2.49
FUEL SYSTEM…………………………………………………………………………………………….2.55
Fuel System Schematic…………………………………………………………………………..2.58
Removal…………………………………………………………………………………………..2.59
Inspection…………………………………………………………………………………………2.61
Installation………………………………………………………………………………………..2.61
REAR COVER, FLYWHEEL, and POWER STEERING GEAR DRIVE…………………………………….2.67
Removal…………………………………………………………………………………………..2.69
Cleaning…………………………………………………………………………………………..2.75
Installation………………………………………………………………………………………..2.76
IN-CHASSIS PROCEDURES………………………………………………………………………………2.87
Branch Tube Assembly…………………………………………………………………………..2.89
Rocker Arm……………………………………………………………………………………….3.02
Terminology……………………………………………………………………………………………….3.11
Terminology……………………………………………………………………………………….3.13
Appendix A – Specifications……………………………………………………………………………..3.19
Appendix B – Torques…………………………………………………………………………………….3.31
Appendix C – Special Service Tools……………………………………………………………………..3.47
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