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NAVISTAR WORKSTAR RADIATOR-COOLING SERVICE contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.
1. DESCRIPTION……………………………………………………………………………………….. 1
1.1. SURGE TANK (IF EQUIPPED)………………………………………………………………… 3
1.2. DEAERATION TANK…………………………………………………………………………… 3
1.3. FAN SHROUD…………………………………………………………………………………. 3
1.4. FAN DRIVE…………………………………………………………………………………….. 3
1.5. A / C CONDENSER……………………………………………………………………………. 3
1.6. RADIATOR…………………………………………………………………………………….. 3
1.7. CHARGE AIR COOLER……………………………………………………………………….. 3
1.8. CROSS-MEMBER……………………………………………………………………………… 3
1.9. LOW-TEMPERATURE RADIATOR…………………………………………………………….. 4
1.10. LOW TEMPERATURE RADIATOR (LTR) THERMOSTAT……………………………………… 4
1.11. FUEL COOLER………………………………………………………………………………… 4
1.12. TRANSMISSION OIL COOLER……………………………………………………………….. 4
2. REMOVAL AND INSTALLATION…………………………………………………………………….. 5
2.1. COOLANT DRAIN, PRESSURE TEST, AND FILL PROCEDURES……………………………. 6
2.1.1. Coolant Drain Procedure (Recommended)…………………………………………… 8
2.1.2. Pressure Test Procedure (Recommended)………………………………………….. 11
2.1.3. Coolant Fill Procedure (Recommended)……………………………………………. 15
2.1.4. Coolant Gravity Drain Procedure (Optional)………………………………………… 19
2.1.5. Coolant Fill Procedure (MaxxForce® DT, 9, and 10 Engines) (Optional). . . . . . . . . . . . . . . . . 20
2.1.6. Coolant Fill Procedure (Navistar® 11 and 13 Engines) (Optional)……………………. 21
2.1.7. Coolant Fill Procedure (optional) (Cummins® ISB6.7 Engine)……………………….. 24
2.2. GRILLE……………………………………………………………………………………….. 28
2.2.1. Grille (Standard) – Removal………………………………………………………… 28
2.2.2. Grille (Standard) – Installation………………………………………………………. 29
2.2.3. Grille (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Removal………….. 29
2.2.4. Grille (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Installation………… 30
2.2.5. Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal. . . . . . . . . . . . . . . . . . . . . 30
2.2.6. Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation………………. 31
2.3. SPLASH PANEL……………………………………………………………………………… 32
2.3.1. Splash Panel (Standard) – Removal………………………………………………… 32
2.3.2. Splash Panel (Standard) – Installation……………………………………………… 32
2.3.3. Splash Panel (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Removal. . . . 33
2.3.4. Splash Panel (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Installation… 33
2.3.5. Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal………… 34
2.3.6. Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation………. 35
2.4. SURGE TANK (IF EQUIPPED)……………………………………………………………….. 36
2.4.1. Surge Tank (with Cummins® ISB6.7 Engine) – Removal……………………………. 36
2.4.2. Surge Tank (with Cummins® ISB6.7 Engine) – Installation………………………….. 37
2.5. DEAERATION TANK…………………………………………………………………………. 38
2.5.1. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Standard) – Removal………. 38
2.5.2. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Standard) – Installation. . . . . . . 39
2.5.3. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) –
Removal…………………………………………………………………………… 39
2.5.4. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) –
Installation…………………………………………………………………………. 41
2.5.5. Deaeration Tank (Navistar® 11 and 13 Engines) (Standard and Enhanced
Vision) – Removal…………………………………………………………………. 41
2.5.6. Deaeration Tank (Navistar® 11 and 13 Engines) (Standard and Enhanced
Vision) – Installation……………………………………………………………….. 43 AND MORE
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