NAVISTAR WORKSTAR RADIATOR-COOLING SYSTEM SERVICE MANUAL

What does this catalog contain?

NAVISTAR WORKSTAR RADIATOR-COOLING SERVICE contains high quality images, diagrams, instructions to help you to operate, maintenance, diagnostic, and repair your machine. This document is printable, without restrictions, contains searchable text and bookmarks for easy navigation.

NAVISTAR WORKSTAR RADIATOR-COOLING SERVICE includes:

• Numbered table of contents easy to use so that you can find the information you need fast.
• Detailed sub-steps expand on repair procedure information.
• Numbered instructions guide you through every repair procedure step by step.
• Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
• Notes, cautions and warnings throughout each chapter pinpoint critical information.
• Bold figure number help you quickly match illustrations with instructions.
• Detailed illustrations, drawings and photos guide you through every procedure.
• Enlarged inset helps you identify and examine parts in detail.

What will you get when you get this service catalog?

• After payment has been received, a few minutes later.
• Lifetime PDF and Access To Download (By Request).
• Compatible With Windows, Mac, IOS, Android and Other Systems.
• Searchable Text and Built-in Index For Instant Information Search Bookmarks.
• Printable – Pages Or Entire Manual.
• Zoomable – Detailed Exploded Diagrams, Picture.

TABLE OF CONTENT OF THE NAVISTAR WORKSTAR RADIATOR-COOLING SERVICE

1. DESCRIPTION……………………………………………………………………………………….. 1
1.1. SURGE TANK (IF EQUIPPED)………………………………………………………………… 3
1.2. DEAERATION TANK…………………………………………………………………………… 3
1.3. FAN SHROUD…………………………………………………………………………………. 3
1.4. FAN DRIVE…………………………………………………………………………………….. 3
1.5. A / C CONDENSER……………………………………………………………………………. 3
1.6. RADIATOR…………………………………………………………………………………….. 3
1.7. CHARGE AIR COOLER……………………………………………………………………….. 3
1.8. CROSS-MEMBER……………………………………………………………………………… 3
1.9. LOW-TEMPERATURE RADIATOR…………………………………………………………….. 4
1.10. LOW TEMPERATURE RADIATOR (LTR) THERMOSTAT……………………………………… 4
1.11. FUEL COOLER………………………………………………………………………………… 4
1.12. TRANSMISSION OIL COOLER……………………………………………………………….. 4
2. REMOVAL AND INSTALLATION…………………………………………………………………….. 5
2.1. COOLANT DRAIN, PRESSURE TEST, AND FILL PROCEDURES……………………………. 6
2.1.1. Coolant Drain Procedure (Recommended)…………………………………………… 8
2.1.2. Pressure Test Procedure (Recommended)………………………………………….. 11
2.1.3. Coolant Fill Procedure (Recommended)……………………………………………. 15
2.1.4. Coolant Gravity Drain Procedure (Optional)………………………………………… 19
2.1.5. Coolant Fill Procedure (MaxxForce® DT, 9, and 10 Engines) (Optional). . . . . . . . . . . . . . . . . 20
2.1.6. Coolant Fill Procedure (Navistar® 11 and 13 Engines) (Optional)……………………. 21
2.1.7. Coolant Fill Procedure (optional) (Cummins® ISB6.7 Engine)……………………….. 24
2.2. GRILLE……………………………………………………………………………………….. 28
2.2.1. Grille (Standard) – Removal………………………………………………………… 28
2.2.2. Grille (Standard) – Installation………………………………………………………. 29
2.2.3. Grille (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Removal………….. 29
2.2.4. Grille (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Installation………… 30
2.2.5. Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal. . . . . . . . . . . . . . . . . . . . . 30
2.2.6. Grille (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation………………. 31
2.3. SPLASH PANEL……………………………………………………………………………… 32
2.3.1. Splash Panel (Standard) – Removal………………………………………………… 32
2.3.2. Splash Panel (Standard) – Installation……………………………………………… 32
2.3.3. Splash Panel (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Removal. . . . 33
2.3.4. Splash Panel (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) – Installation… 33
2.3.5. Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Removal………… 34
2.3.6. Splash Panel (Navistar® 11 and 13 Engines) (Enhanced Vision) – Installation………. 35
2.4. SURGE TANK (IF EQUIPPED)……………………………………………………………….. 36
2.4.1. Surge Tank (with Cummins® ISB6.7 Engine) – Removal……………………………. 36
2.4.2. Surge Tank (with Cummins® ISB6.7 Engine) – Installation………………………….. 37
2.5. DEAERATION TANK…………………………………………………………………………. 38
2.5.1. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Standard) – Removal………. 38
2.5.2. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Standard) – Installation. . . . . . . 39
2.5.3. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) –
Removal…………………………………………………………………………… 39
2.5.4. Deaeration Tank (MaxxForce® DT, 9, and 10 Engines) (Enhanced Vision) –
Installation…………………………………………………………………………. 41
2.5.5. Deaeration Tank (Navistar® 11 and 13 Engines) (Standard and Enhanced
Vision) – Removal…………………………………………………………………. 41
2.5.6. Deaeration Tank (Navistar® 11 and 13 Engines) (Standard and Enhanced
Vision) – Installation……………………………………………………………….. 43 AND MORE

Moreover

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle.
• After completing the purchase process, you will receive a message from live support, and the download link will be sent to you within minutes. Additionally, the download process will also be emailed to the backup email address you provided during the purchase.
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