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PAT DS 160 Load Moment Indicator Service Manual (031-300-190-142)

Format: PDF (Printable Document)

File Language: English

File Pages: 256

File Size: 6.22 MB (Speed Download Link)

File Count: 5 PDF files

Brand: PAT

Model: DS 160

Equipment Type: Load Moment Indicator

Book No: 031-300-190-142

Manuals Included: 5 separate publications

Type of Document: Service Manual

Searchable: Yes, text is searchable and copyable

Delivery: Instant download after payment

Categories: ,

$ 55

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PAT DS 160 Load Moment Indicator Service Manual (031-300-190-142)

An LMI like the PAT DS 160 monitors crane loading and tells the operator how close the crane is to its limit. It reads boom length, angle and load, then warns or locks out functions when the crane gets too close to its rated limit. When the display goes blank or a reading drifts, the service manual is what a tech opens. You're after fault meanings, test steps and the right way to repair or replace a part.

What this manual helps you do

  • Diagnose faults using the error codes section and general troubleshooting information.
  • Troubleshoot no display, function lockout and anti-two block problems step by step.
  • Check length, angle and load readings when they don't match what the crane is doing.
  • Trace data transfer problems between the central unit and the console.
  • Follow the DS50C to DS160 upgrade installation and the procedures for moisture troubleshooting.

Who this is for

A crane service technician, rental fleet mechanic or independent repair shop working on a DS 160 or DS 50 system. It also suits a dealer technician who inherited a machine with no paperwork and needs the sensor theory and wiring drawings.

FAQ

Q: What do I receive and how is it organised?

A: You get the set: 5 PDF files, 256 pages in total, in English. The files are Publication 24 160 19 0106E (38 pages), Publication 031-300-190-142 (61 pages, the main manual), Publication 031-300-190-142 (61 pages), Manual 4 (49 pages) and Publication 031-300-190-142 (47 pages). The text is searchable and can be copied.

Q: Which machine does it fit?

A: It is titled DS 160 Load Moment Indicator Service Manual, publication 031-300-190-142, and the same manual also covers the DS 50.

Q: How does it fit the job I'm doing?

A: If you're chasing a fault, you'd expect to work from the troubleshooting sections for each reading problem, then use the drawings, procedures and sensor theory to confirm what you find. For an upgrade, there's a dedicated installation section.

You can search the PDFs for an error code, find the matching test and get on with the repair.

Click here to view the preview (PDF)

Models covered by this manual

This service manual is also used for one further Load Moment Indicator model: DS 50. Check the model and serial number on your data plate before ordering.

📘 Show Index

Table of Contents:

  • Publication 031-300-190-142 (61 pages)
    • GENERAL INFORMATION
    • WARNINGS
    • SYSTEM DESCRIPTION
    • GENERAL TROUBLESHOOTING INFORMATION
      • GENERAL FLOW CHARTS
    • ERROR CODES
      • OPERATING ERRORS E01 THROUGH E05
      • LOCKOUT FUNCTION ERRORS 07 AND 08
      • ANALOG INPUT CHANNEL ERRORS
    • FUNCTION LOCKOUT
    • NO DISPLAY
    • ANTI-TWO BLOCK PROBLEM
    • LENGTH READING PROBLEM
    • ANGLE READING PROBLEM
    • LOAD READING PROBLEM
    • DATA TRANSFER CENTRAL UNIT <–> CONSOLE
    • DRAWINGS
      • SYSTEM WIRING DIAGRAM
      • PARTS LIST
      • CENTRAL UNIT MAIN BOARD LAYOUT
    • PROCEDURES
      • EPROM LOCATION AND INSTALLATION PROCEDURE
      • MAIN BOARD REPLACEMENT PROCEDURE
      • CALIBRATION OF SENSORS PROCEDURE
    • TROUBLESHOOTING MOISTURE
    • SENSOR THEORY
      • THEORY 1. OPERATION OF PISTON SIDE LOAD SENSOR
      • THEORY 2. OPERATION OF ROD SIDE LOAD SENSOR
      • THEORY 3. OPERATION OF BOOM LENGTH SENSOR
    • DS50C TO DS160 UPGRADE INSTALLATION
      • CONSOLE MOUNTING
      • CENTRAL UNIT MOUNTING
      • SOFTWARE
  • Publication 24 160 19 0106E (38 pages)
    • GENERAL INFORMATION
    • WARNINGS
    • SYSTEM DESCRIPTION
    • GENERAL TROUBLESHOOTING INFORMATION
      • GENERAL FLOW CHARTS
    • ERROR CODES
      • Operating Errors E01 through E05
      • Lockout Function Errors 07 and 08
      • Analog Input Channel Errors
    • FUNCTION LOCKOUT
    • NO DISPLAY
    • ANTI-TWO BLOCK PROBLEM
    • LENGTH READING PROBLEM
    • ANGLE READING PROBLEM
    • LOAD READING PROBLEM
    • DATA TRANSFER CENTRAL UNIT <–> CONSOLE
    • PROCEDURES
      • EPROM Location and Installation Procedure
      • Main Board Replacement Procedure
      • Calibration of Sensors Procedure
    • TROUBLESHOOTING MOISTURE
  • Publication 031-300-190-142 (61 pages)
    • GENERAL INFORMATION
    • WARNINGS
    • SYSTEM DESCRIPTION
    • GENERAL TROUBLESHOOTING INFORMATION
      • GENERAL FLOW CHARTS
    • ERROR CODES
      • OPERATING ERRORS E01 THROUGH E05
      • LOCKOUT FUNCTION ERRORS 07 AND 08
      • ANALOG INPUT CHANNEL ERRORS
    • FUNCTION LOCKOUT
    • NO DISPLAY
    • ANTI-TWO BLOCK PROBLEM
    • LENGTH READING PROBLEM
    • ANGLE READING PROBLEM
    • LOAD READING PROBLEM
    • DATA TRANSFER CENTRAL UNIT <–> CONSOLE
    • DRAWINGS
      • SYSTEM WIRING DIAGRAM
      • PARTS LIST
      • CENTRAL UNIT MAIN BOARD LAYOUT
    • PROCEDURES
      • EPROM LOCATION AND INSTALLATION PROCEDURE
      • MAIN BOARD REPLACEMENT PROCEDURE
      • CALIBRATION OF SENSORS PROCEDURE
    • TROUBLESHOOTING MOISTURE
    • SENSOR THEORY
      • THEORY 1. OPERATION OF PISTON SIDE LOAD SENSOR
      • THEORY 2. OPERATION OF ROD SIDE LOAD SENSOR
      • THEORY 3. OPERATION OF BOOM LENGTH SENSOR
    • DS50C TO DS160 UPGRADE INSTALLATION
      • CONSOLE MOUNTING
      • CENTRAL UNIT MOUNTING
      • SOFTWARE
  • Manual 4 (49 pages)
    • GENERAL INFORMATION
    • WARNINGS
    • SYSTEM DESCRIPTION
    • GENERAL TROUBLESHOOTING INFORMATION
      • GENERAL FLOW CHARTS
    • ERROR CODES
      • OPERATING ERRORS E01 THROUGH E05
      • LOCKOUT FUNCTION ERRORS 07 AND 08
      • ANALOG INPUT CHANNEL ERRORS
    • FUNCTION LOCKOUT
    • NO DISPLAY
    • ANTI-TWO BLOCK PROBLEM
    • LENGTH READING PROBLEM
    • ANGLE READING PROBLEM
    • LOAD READING PROBLEM
    • DATA TRANSFER CENTRAL UNIT <–> CONSOLE
    • DRAWINGS
      • SYSTEN WIRING DIAGRAM
      • PARTS LIST
      • CENTRAL UNIT MAIN BOARD LAYOUT
    • PROCEDURES
      • EPROM LOCATION AND INSTALLATION PROCEDURE
      • MAIN BOARD REPLACEMENT PROCEDURE
      • CALIBRATION OF SENSORS PROCEDURE
    • TROUBLESHOOTING MOISTURE
    • SENSOR THEORY
      • THEORY 1. OPERATION OF PISTON SIDE LOAD SENSOR
      • THEORY 2. OPERATION OF ROD SIDE LOAD SENSOR
      • THEORY 3. OPERATION OF BOOM LENGTH SENSOR
  • Publication 031-300-190-142 (47 pages)
    • GENERAL INFORMATION
    • WARNINGS
    • SYSTEM DESCRIPTION
    • GENERAL TROUBLESHOOTING INFORMATION
      • GENERAL FLOW CHARTS
    • ERROR CODES
      • OPERATING ERRORS E01 THROUGH E05
      • LOCKOUT FUNCTION ERRORS 07 AND 08
      • ANALOG INPUT CHANNEL ERRORS
    • FUNCTION LOCKOUT
    • NO DISPLAY
    • ANTI-TWO BLOCK PROBLEM
    • LENGTH READING PROBLEM
    • ANGLE READING PROBLEM
    • LOAD READING PROBLEM
    • DATA TRANSFER CENTRAL UNIT <–> CONSOLE
    • DRAWINGS
      • PARTS LIST
      • CENTRAL UNIT MAIN BOARD LAYOUT
      • PRESSURE TRANSDUCER
    • PROCEDURES
      • EPROM LOCATION AND INSTALLATION PROCEDURE
      • MAIN BOARD REPLACEMENT PROCEDURE
      • CALIBRATION OF SENSORS PROCEDURE
    • TROUBLESHOOTING MOISTURE
    • SENSOR THEORY
      • THEORY 1. OPERATION OF PISTON SIDE LOAD SENSOR
      • THEORY 2. OPERATION OF ROD SIDE LOAD SENSOR
      • THEORY 3. OPERATION OF BOOM LENGTH SENSOR

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