Sandvik DR410i Drill Rig Index:

1 INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 The Purpose of These Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Product Manufacturer, Type, and Serial Number . . . . . . . . . . . . . . . . . . . . 2
1.3 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Safety Labels and Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 User Obligations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4 Limits of This Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.5 General Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6 Weather Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.7 Safety Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.8 Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.9 Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.10 Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.11 Safe Operating Principals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2 Main Components and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Operator Control Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.4 Teleremote System (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5 Tramming Camera System (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4 PERIODIC MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.1 Importance of Scheduled Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.2 General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.3 Maintenance Schedules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5 MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5.2 Service And Oil Change Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5.3 Maintenance Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.4 Use of Correct Tools and Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.5 Oil Sample Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.6 Service Station System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.7 Compressor And Hydraulic Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.8 Heating, Cutting And Welding Equipment Usage . . . . . . . . . . . . . . . . . . . 8
5.9 Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.10 Coolant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
5.11 Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
MAINTENANCE MANUAL
Copyright © Sandvik Mining
023501-036
DR410i
1 – 2 Rev E 08/31/2021
5.12 Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.13 Air Inlet and Exhaust Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.14 Engine Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.15 Compressor System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.16 Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.17 Pump Drive Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.18 Rotary Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41
5.19 Undercarriage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5.20 Final Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
5.21 Dust Suppression (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.22 Feed & Hoist Chains and Sprockets – (20238-000) . . . . . . . . . . . . . . . . . . 50
5.23 Feed Chain System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
5.24 Lubrication Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
5.25 Electrical Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
5.26 Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.27 Air Conditioning/Heating/Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
5.28 Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
5.29 Crane (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
6 LUBRICANTS AND CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
6.1 Coolant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.2 Fuel Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
6.3 Crankcase Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
6.4 Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
6.5 Refill Capacities. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
7 ADDITIONAL INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7.1 Lifting and Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7.2 Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7.3 Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
7.4 Positioning The Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
7.5 Initial Preparation Of The Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
7.6 Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
7.7 Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
7.8 Track Parking Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
7.9 Lifting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.10 Lifting the Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
7.11 Emergency Egress Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
8 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8.1 Torques and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
8.2 Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 The Purpose of These Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Product Manufacturer, Type, and Serial Number . . . . . . . . . . . . . . . . . . . . 2
1.3 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 5
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Safety Labels and Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.3 User Obligations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.4 Limits of This Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.5 General Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
2.6 Weather Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
2.7 Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
2.8 Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.9 Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
2.10 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
2.11 Safe Operating Principals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3 MACHINE DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
3.1 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.2 Main Components and Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
3.3 Operator Control Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
3.4 Teleremote System (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
3.5 Tramming Camera System (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
3.6 Remote Tram Operation (Optional). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
4 OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
4.1 Starting The Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4.2 Machine Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
4.3 Leveling the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.4 Tramming the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
4.5 Raising the Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
4.6 Lowering the Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
4.7 Drilling Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
4.8 Changing the Drill Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
4.9 Changing the DTH Hammer Bit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
4.10 Changing Drill Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
4.11 Hoist Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.12 Auto Pipe Handling (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
4.13 Drilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
4.14 Auto Drilling (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
5 OPERATOR’S MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 143
5.1 Operator’s Maintenance Checks (Every 8 Hours or Every Shift) . . 144
Copyright © Sandvik Mining
023501-037
DR410i OPERATOR’S MANUAL
2 ()
5.2 Maintenance Procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
6 ADDITIONAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .155
6.1 Lifting and Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.2 Safety First . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.3 Machine Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
6.4 Positioning The Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
6.5 Initial Preparation Of The Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
6.6 Weekly Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6.7 Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
6.8 Track Parking Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
6.9 Lifting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
6.10 Lifting the Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
6.11 Emergency Egress Ladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
7 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
7.1 Problem, Cause and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
8 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .175
8.1 Torques and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
8.2 Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
9 GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9.1 Definitions, Nomenclature, and Terminology. . . . . . . . . . . . . . . . . . . . . . . . 2

Table of Contents
1 SECTION 1- DISCLAIMER
* ALACHUA DISCLAIMER – Disclaimer………………………………………………………………………………………………………………14
2 SECTION 2 – MAINTENANCE KITS
* 734123 DR410I_MAINTENANCE_PLANNER OF CUMMINS ENGINE REV D_734123 – Maintenance Planner………..16
3 SECTION 3 – MAST
* BG01059888 MAST ASSEMBLY……………………………………………………………………………………………………………………….20
* BG00970980 CLAMP GROUP…………………………………………………………………………………………………………………………..24
* BG01030207 PLENUM CHAMBER SSEMBLY…………………………………………………………………………………………………… 26
* BG01059858 MAST WELDMENT, SP……………………………………………………………………………………………………………….. 28
* BG01059857 BASIC MAST WELDMENT, SP…………………………………………………………………………………………………….. 36
* BG01002626 MAST TABLE, SP………………………………………………………………………………………………………………………..38
* BG01029312 WRENCH RETAINER ASSEMBLY ………………………………………………………………………………………………..40
* BG01074235 MAST BOSS GROUP, SP……………………………………………………………………………………………………………..42
* BG01117365 INFILL MOUNTS GROUP, SP………………………………………………………………………………………………………..44
* BG01029525 MAST INFILL GROUP…………………………………………………………………………………………………………………. 46
* BG00970970 MAST PIPING GROUP………………………………………………………………………………………………………………… 50
* 033451-001 MAST REST INSTALLATION…………………………………………………………………………………………………………. 56
* BG01393314 HINGED DECK GROUP, SP………………………………………………………………………………………………………….58
* BG00969073 DUST DOOR FRAME WELDMENT………………………………………………………………………………………………..62
* BG01025816 HINGED DECK HOSE GROUP…………………………………………………………………………………………………….. 64
* BG01163480 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 68
* BG01163824 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 70
* BG01406022 WORK DECK ASSEMBLY…………………………………………………………………………………………………………… 74
* BG00954444 MAST SAFETY HOOP GROUP……………………………………………………………………………………………………..76
* BG01456447 MAST SHIPPING KIT……………………………………………………………………………………………………………………78
* BG01473255 MAST LIFELINE KIT, SP……………………………………………………………………………………………………………… 80
4 SECTION 4 – FEED ASSEMBLY
* BG01507270 FEED SYSTEM GROUP………………………………………………………………………………………………………………. 84
* BG00930315 FEED CONTROL MANIFOLD………………………………………………………………………………………………………. 90
* BG00994676 ENCODER ASSEMBLY……………………………………………………………………………………………………………….. 92
* BG01043528 FEED HOSE GROUP, SP…………………………………………………………………………………………………………….. 94
* BG01049063 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 96
* BG01132910 SPROCKET ASSEMBLY……………………………………………………………………………………………………………… 98
* BG01132937 SPROCKET ASSEMBLY……………………………………………………………………………………………………………. 100
* BV00004600 COUNTERBALANCE MANIFOLD………………………………………………………………………………………………..102
* BG01102799 CHAIN TENSIONING GROUP……………………………………………………………………………………………………..104
* BG01034453 HYDRAULIC CYLINDER……………………………………………………………………………………………………………. 108
* BG01034499 HYDRAULIC CYLINDER……………………………………………………………………………………………………………. 110
* BG01104162 AUTO CHAIN TENSION HOSE GROUP………………………………………………………………………………………. 112
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5 SECTION 5 – MAST RAISING
* BG00958266 MAST RAISING GROUP……………………………………………………………………………………………………………..118
* BG00937791 HYDRAULIC CYLINDER……………………………………………………………………………………………………………. 120
* BG01028869 MAST RAISING HOSE GROUP………………………………………………………………………………………………….. 122
* BG00932958 MAST LOCK GROUP………………………………………………………………………………………………………………… 124
* BG01030420 MAST LOCK HOSE GROUP……………………………………………………………………………………………………….126
* BG01275236 MAST LOCKS CABLE ASSEMBLY……………………………………………………………………………………………..130
* BG01000571 MAST EMERGENCY STOP GROUP…………………………………………………………………………………………… 132
6 SECTION 6 – ROTARY HEAD
* BG01173243 ROTARY HEAD ASSEMBLY………………………………………………………………………………………………………. 138
* BG01085175 ROTARY HEAD DRIVE GROUP…………………………………………………………………………………………………..144
* 001329-015 MOTOR ASSEMBLY…………………………………………………………………………………………………………………….146
* BG01025838 HEAD HOSE SUPPORT ASSEMBLY………………………………………………………………………………………….. 148
* BG01003621 ROTARY HEAD HOSE GROUP………………………………………………………………………………………………….. 152
* 011201-001 TOP SUB INSTALLATION GROUP……………………………………………………………………………………………….. 162
7 SECTION 7 – PIPE LOADER
* BG00900203 LOADER GROUP……………………………………………………………………………………………………………………… 166
* 035423-001 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 176
* 035423-003 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 178
* BG00901941 BARREL WELDMENT………………………………………………………………………………………………………………..180
* BG01016010 LOADER HOSE GROUP……………………………………………………………………………………………………………. 182
* BG01370697 HANGER SHAFT HOUSING ASSEMBLY……………………………………………………………………………………..186
* BG01429234 LOADER ACCESSORY GROUP, 7.62” PIPE, SP…………………………………………………………………………. 188
* BG01407333 PIPE POSITIONER GROUP, 7.625″ PIPE……………………………………………………………………………………..192
* 007403-001 PRESSURE SEQUENCE VALVE ASSEMBLY…………………………………………………………………………………196
* 020050-001 CYLINDER ASSEMBLY – 3 X 6 STROKE………………………………………………………………………………………. 198
* 035423-007 HYDRAULIC CYLINDER – 3″X1.25″X14″………………………………………………………………………………………. 200
* BG01015532 PIPE POSITIONER HOSE GROUP………………………………………………………………………………………………202
8 SECTION 8 – WRENCHES
* BG01424048 POWER BREAKOUT GROUP……………………………………………………………………………………………………..208
* 035423-001 HYDRAULIC CYLINDER……………………………………………………………………………………………………………… 212
* BG01030159 POWER BREAKOUT HOSE GROUP………………………………………………………………………………………….. 214
* BG01030166 SEQUENCE BLOCK ASSEMBLY……………………………………………………………………………………………….. 220
* BH00000718 SEQUENCE VALVE MANIFOLD ASSEMBLY………………………………………………………………………………..222
* BG01044108 HYDRAULIC CYLINDER……………………………………………………………………………………………………………. 224
* BG01427135 HOLDING WRENCH GROUP, 7.63″ PIPES…………………………………………………………………………………..226
* BG00976594 HYDRAULIC CYLINDER, 4.5″ X 2.5″ X 6.75″ STROKE………………………………………………………………… 232
* BG01024078 DECK WRENCH HOSE GROUP………………………………………………………………………………………………….234
* BG01024091 MIMIC CIRCUIT ASSEMBLY……………………………………………………………………………………………………….236
* BH00009520 SENSOR VACUUM CABLE ASSEMBLY……………………………………………………………………………………… 238
* BH00014315 FLOWMETER…………………………………………………………………………………………………………………………….240
* BG01025811 COUNTERBALANCE VALVE, HOLDING WRENCH……………………………………………………………………… 242

* BG01032722 TONG GROUP, 8″ HAMMER……………………………………………………………………………………………………….244
* BG01033400 TONG HOSE GROUP…………………………………………………………………………………………………………………246
* BG01319349 DOUBLE ACTING HYDRAULIC CYLINDER………………………………………………………………………………… 248
* BG01264365 WRENCH ASSEMBLY, 8″ HAMMER…………………………………………………………………………………………… 250
9 SECTION 9 – WINCH/CRANE
* BG01058560 CRANE GROUP…………………………………………………………………………………………………………………………254
* BG01321238 DECK CRANE ELECTRICAL KIT……………………………………………………………………………………………….. 256
* BG01163834 ELECTRICAL CRANE ASSEMBLY………………………………………………………………………………………………258
* BH00017522 DECK CRANE……………………………………………………………………………………………………………………………260
* BG01378230 BIT ENGAGEMENT HOSE GROUP……………………………………………………………………………………………..264
* BG01473803 DECK ASSEMBLY……………………………………………………………………………………………………………………..266
* BG01457008 VERTICAL STEP LADDER ASSEMBLY……………………………………………………………………………………….268
* BG01457289 STEP ASSEMBLY………………………………………………………………………………………………………………………270
10 SECTION 10 – DUST CONTROL, WATER INJECTION
* BG01062062 WATER INJECTION GROUP – 500 GAL……………………………………………………………………………………….274
* BG01062124 WATER TANK ASSEMBLY – 500 GAL………………………………………………………………………………………….276
* BG01063830 SUCTION PIPE ASSEMBLY………………………………………………………………………………………………………..278
* BG01070617 WATER PUMP ASSEMBLY…………………………………………………………………………………………………………280
* 022161-001 INJECTION PUMP ASSEMBLY, 9 GPM………………………………………………………………………………………….282
* BG01087936 WATER INJECTION HOSE GROUP……………………………………………………………………………………………. 284
* BG01112042 WASH DOWN GROUP………………………………………………………………………………………………………………..288
* 021207-001 AIR AND WASH HOSE ASSEMBLY……………………………………………………………………………………………… 292
* BH00023816 SOLENOID VALVE ASSEMBLY…………………………………………………………………………………………………..294
11 SECTION 11 – ENGINE
* BG01003682 POWER GROUP, QSK19…………………………………………………………………………………………………………….298
* BG01003685 ENGINE SUB ASSEMBLY GROUP, QSK19…………………………………………………………………………………. 300
* BG01003686 ENGINE ASSEMBLY, QSK19………………………………………………………………………………………………………306
* BG01590468 ENGINE ASSEMBLY – CUMMINS QSK19……………………………………………………………………………………. 310
* BH00001389 DRIVELINE ASSEMBLY…………………………………………………………………………………………………………….. 312
* BG01197277 DRIVELINE GUARD ASSEMBLY…………………………………………………………………………………………………314
* BG01203123 TURBO COVER ASSEMBLY, QSK19………………………………………………………………………………………….. 316
* BG01411447 ENGINE COVER GROUP, TIER 3……………………………………………………………………………………………….. 318
* BG01411954 ENGINE COVER ASSEMBLY………………………………………………………………………………………………………320
* BG01412311 MUFFLER ASSEMBLY………………………………………………………………………………………………………………. 322
* BG01450271 ALTERNATOR GROUP, QSK 19………………………………………………………………………………………………….324
* BG01204341 ALTERNATOR ELECTRICAL ASSEMBLY, QSK19………………………………………………………………………..326
* BG01150393 OIL SAMPLING GROUP……………………………………………………………………………………………………………..328
* BG01560042 EXHAUST INSULATION KIT, QSK19……………………………………………………………………………………………334
12 SECTION 12 – FUEL SYSTEM
* BG00906120 FUEL TANK ASSEMBLY – 400 GALLON………………………………………………………………………………………338
* BG00906124 FUEL TANK – 400 GALLON……………………………………………………………………………………………………….. 344
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* BG01200355 FUEL HOSE GROUP, QSK19………………………………………………………………………………………………………346
13 SECTION 13 – COMPRESSOR, COOLER, RECEIVER
* BG01510731 COOLER ASSEMBLY…………………………………………………………………………………………………………………352
* BG01499701 COOLER, OIL…………………………………………………………………………………………………………………………… 354
* BG01562578 OIL COOLER ASSEMBLY…………………………………………………………………………………………………………..356
* BG01482920 COOLER ASSEMBLY, T3……………………………………………………………………………………………………………358
* BG01473417 COOLER, T3…………………………………………………………………………………………………………………………….. 364
* BG01003683 COOLER LINES GROUP, QSK19……………………………………………………………………………………………….. 366
* BG00970532 AIR END GROUP……………………………………………………………………………………………………………………….372
* 007947-006 FILTER ASSEMBLY, W/ELECTRIC INDICATOR…………………………………………………………………………….. 378
* 015257-001 OIL STOP VALVE ASSEMBLY……………………………………………………………………………………………………… 380
* BG01030478 DISCHARGE VALVE ASSEMBLY………………………………………………………………………………………………..382
* BH00013665 THROTTLE ASSEMBLY…………………………………………………………………………………………………………….. 384
* BH00013675 LINEAR ACTUATOR ASSEMBLY………………………………………………………………………………………………..386
* BH00009520 SENSOR VACUUM CABLE ASSEMBLY……………………………………………………………………………………… 388
* BH00014848 PRESSURE SENSOR KIT………………………………………………………………………………………………………….. 390
* BG00973287 RECEIVER TANK ASSEMBLY…………………………………………………………………………………………………….392
* BG00930354 AIR OIL SEPARATOR TANK……………………………………………………………………………………………………….398
* BG01074582 AIR INTAKE GROUP, QSK19………………………………………………………………………………………………………400
* 001036-002 AIR CLEANER ASSEMBLY…………………………………………………………………………………………………………..404
* BG01196484 A/C AND HEATING GROUP………………………………………………………………………………………………………..406
* BG01032652 POWER HOSE GROUP………………………………………………………………………………………………………………408
* BG01376348 AIR PIPING GROUP………………………………………………………………………………………………………………….. 414
* BG01376381 AIR PIPING HOSE ASSEMBLY………………………………………………………………………………………………….. 416
* BG01378555 AIR PIPING ASSEMBLY……………………………………………………………………………………………………………..418
* 001690-001 CYLINDER ASSEMBLY………………………………………………………………………………………………………………..420
* BH00026238 VALVE ASSEMBLY, PO CHECK…………………………………………………………………………………………………. 424
* 005167-003 THERMAL VALVE – STANDARD OPTION………………………………………………………………………………………426
* 005167-007 THERMAL VALVE – COLD WEATHER OPERATION………………………………………………………………………. 428
14 SECTION 14 – FRAME, CRAWLERS, JACKS, WALKWAYS
* BG01346123 MAINFRAME GROUP…………………………………………………………………………………………………………………432
* BG00950035 BATTERY BOX…………………………………………………………………………………………………………………………. 436
* BG00950615 MAINFRAME CLAMPING GROUP……………………………………………………………………………………………… 438
* BG01058568 MAINFRAME BOSS GROUP……………………………………………………………………………………………………… 442
* BG01071720 HARNESS GUARD ASSEMBLY…………………………………………………………………………………………………. 444
* BG01346125 MAINFRAME WALKWAY ASSEMBLY………………………………………………………………………………………….446
* BG00951918 WALKWAY PLATFORM ASSEMBLY……………………………………………………………………………………………450
* BG00952003 WALKWAY PLATFORM ASSEMBLY……………………………………………………………………………………………452
* BG01015617 WALKWAY PLATFORM ASSEMBLY……………………………………………………………………………………………454
* BG01068745 WALKWAY PLATFORM ASSEMBLY……………………………………………………………………………………………456
* BG01346152 DECK WALKWAY ASSEMBLY…………………………………………………………………………………………………… 458
* BG01347021 DECK WALKWAY ASSEMBLY…………………………………………………………………………………………………… 460
* BG01347187 VERTICAL STEP LADDER ASSEMBLY……………………………………………………………………………………….464

1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 The Purpose of These Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Product Manufacturer, Type, and Serial Number . . . . . . . . . . . . . . . . . . . . 2
1.3 Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 SAFETY AND ENVIRONMENTAL INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . 1
2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.2 Safety Labels and Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3 User Obligations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.4 Limits of This Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.5 General Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
2.6 Weather Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
2.7 Safety Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
2.8 Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.9 Maintenance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.10 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.11 Safe Operating Principals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3 LUBRICANTS AND CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
3.1 Coolant Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.2 Fuel Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
3.3 Crankcase Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.4 Lubricant Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.5 Refill Capacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4 RECOMMENDED TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.1 Hand Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.2 Special Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5 MAST AND ROTARY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
5.1 Feed Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
5.2 Mast Feed Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
5.3 Checking Pump Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
5.4 Feed Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5.5 Hydraulic Motor (001329-015) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5.6 Sandvik RP442 Shock Sub Model 2345. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.7 Feed & Hoist Chains and Sprockets – (20238-000) . . . . . . . . . . . . . . . . . . 24
5.8 Feed Chain Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.9 Mast Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
6 HOIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
6.1 General Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
6.2 Description Of Hoist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
6.3 Motor Support – Brake Cylinder Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Copyright © Sandvik Mining
023501-002
DR410i SERVICE MANUAL
2 () Rev F 11/01/2021
6.4 Brake Clutch Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.5 Hoist Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.6 Brake Valve Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
6.7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.8 Wire Rope Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7 DUST SUPPRESSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
7.1 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
7.2 Water Injection Pump, 022161-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
7.3 Hydraulic Motor, BH00001578. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
7.4 Power Wash Hose Reel Assembly (BI00002688) (Optional) . . . . . . . . . 41
8 AIR COMPRESSION SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
8.1 Compressor Drive Coupling Assembly (014099-011) . . . . . . . . . . . . . . . . 3
8.2 Receiver Tank Relief Valve ((003501-002) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.3 Minimum Pressure/Check Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.4 Compressor Oil Filter and Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.5 Oil Stop Valve, 015257-001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
8.6 Discharge Check Valve Assembly, BG01030478 . . . . . . . . . . . . . . . . . . . . 7
8.7 Compressor Lubrication Crossover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8.8 Compressor System Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
8.9 Air Compressor Cooler System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8.10 Thread Grease Lubricator (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.11 Compressor Sensor and Switch Locations. . . . . . . . . . . . . . . . . . . . . . . . . 13
9 UNDERCARRIAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
9.1 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
9.2 Track Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
9.3 Final Drive (BG01287868) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
9.4 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
9.5 Tool Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
10 HYDRAULIC SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
10.1 Pump Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
10.2 Hydraulic Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
10.3 Removal of Suction Manifold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11 AIR CONDITIONING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
11.1 General Safety Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
11.2 Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
12.1 Torques and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
12.2 Machine Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4