Takeuchi TL220 Track Loader Parts Manual (BU0Z004-4-0) (SN 222000001-)
A TL220 usually lives in the ugly stuff—muddy sites, demo rubble, snow piles—doing grading, loading, and cleanup where a wheeled machine just spins. This parts manual helps you trace every assembly down to the exact washer, snap ring, or seal so you can order right the first time and get back to work. Picture this: you’ve got the travel motor off, three different snap rings on the bench, and the dealer’s asking, “Which one?”—this book lets you isolate that answer instead of guessing.
Applications & Use Cases
- Track down the correct track roller, idler, or adjuster by tracing the undercarriage breakdown instead of guessing off a photo.
- Verify you’re ordering the right revision of a bracket or guard when Takeuchi changed the design mid-production.
- Isolate which seal kit or bearing set matches your travel device after you inspect casting marks and compare the exploded view.
- Route hoses and lines properly by checking how they’re shown in the assemblies, so they don’t rub through a week after the repair.
- Cross-check old part numbers against superseded ones before you test-fit anything, saving returns and downtime.
FAQ
Q: Is this a searchable PDF or just page images?
A: It’s typically a PDF; most buyers can search by part description or number, then scroll the diagrams to confirm visually.
Q: Can I print just the pages I need for a jobsite tear-down?
A: Yeah, you can usually print specific sections, toss them in a sleeve, and not worry about trashing your main copy in the oil and mud.
Safety Note
Always bleed off hydraulic pressure and secure the loader arms before you inspect or pull any undercarriage or travel components.
Takeuchi TL220 Track Loader Index:
- UNDERCARRIAGE 1
- TRACK ROLLER A 2
- TRACK ROLLER B 4
- FRONT IDLER 6
- TRACK ADJUSTER 8
- TRAVEL DEVICE 10
- CRAWLER BELT 12
- MAIN FRAME & CONTROL LEVER 14
- FRAME 15
- ARM STOPPER 18
- HOOK 20
- OPERATION LEVER & STAND 22
- OPERATION LEVER & STAND (multi-functional grip type) 24
- PIPING; OPERATION LEVER 26
- ENGINE & ELECTRICAL SYSTEM 28
- ENGINE & ACCESSORIES (1/4) 29
- ENGINE & ACCESSORIES (2/4) 32
- ENGINE & ACCESSORIES (3/4) 36
- ENGINE & ACCESSORIES (4/4) 38
- DRAIN PLUG 40
- CONTROL BOX; R.H. 42
- CONTROL BOX; R.H. (for GEHL & MUSTANG) 44
- CONTROL BOX; L.H. 46
- CONTROL BOX; L.H. (hydraulic quick hitch type) 48
- ENGINE CONTROL 50
- ENGINE CONTROL (throttle pedal type) 52
- ELECTRICAL (1/2) (222000001-222000013) 56
- ELECTRICAL (1/2) (multi-functional grip type; 222000001-222000013) 60
- ELECTRICAL (2/2) (222000001-222000013) 64
- ELECTRICAL (1/2) (222000014-222000254) 68
- ELECTRICAL (1/2) (multi-functional grip type; 222000014-222000254) 72
- ELECTRICAL (2/2) (222000014-222000254) 76
- ELECTRICAL (1/2) (222000255-222000353) 80
- ELECTRICAL (1/2) (multi-functional grip type; 222000255-222000353) 84
- ELECTRICAL (2/2) (222000255-222000353) 88
- ELECTRICAL (1/2) (222000354-) 92
- ELECTRICAL (1/2) (multi-functional grip type; 222000354-) 96
- ELECTRICAL (2/2) (222000354-) 100
- ELECTRICAL (cab) 104
- ELECTRICAL (multi-functional grip type) 106
- BATTERY 108
- REAR LAMP 110
- MAINTENANCE LIGHT SOCKET 112
- WINDOW WASHER 114
- RADIO 116
- HYDRAULIC PIPING & TANK 118
- VALVE & ACCESSORIES 119
- PIPING (1/2) 126
- PIPING (2/2) 128
- PUMP DRIVE 130
- HYDRAULIC TANK 132
- FUEL TANK & FUEL PIPING 135
- COVER & CAB 142
- COVER (1/3) 143
- COVER (2/3) (rear door) 148
- COVER (3/3) (engine hood) 150
- FLOOR FRAME (222000001-222000043) 152
- FLOOR FRAME (222000044-) 154
- SEAT (1/2) 156
- SEAT (2/2) 158
- SAFETY BAR 160
- CANOPY MOUNT 162
- CANOPY (1/2) 164
- CANOPY (2/2) 166
- CAB MOUNT 168
- CAB (1/5) 170
- CAB (2/5) 172
- CAB (3/5) 176
- CAB (4/5) 178
- CAB (5/5) (front door) 182
- REAR MIRROR 184
- AIR CONDITIONER (1/5) (compressor; 222000001-222000115) 186
- AIR CONDITIONER (1/5) (compressor; 222000116-) 190
- AIR CONDITIONER (2/5) (condenser) 194
- AIR CONDITIONER (3/5) (air conditioner unit) 196
- AIR CONDITIONER (4/5) 200
- AIR CONDITIONER (5/5) 202
- ATTACHMENT 204
- ARM 205
- QUICK HITCH 210
- QUICK HITCH (1/2) (hydraulic type) 212
- QUICK HITCH (2/2) (hydraulic type) 216
- PIPING; ARM (1/2) 218
- PIPING; ARM (2/2) 220
- PIPING; ARM (2/2) (with coupler, hydraulic quick hitch type) 222
- DECAL & TOOL 224
- DECAL (canopy)-1 225
- DECAL (canopy)-2 234
- DECAL (cab)-1 242
- DECAL (cab)-2 250
- TOOL 258
- PAINTED COLOR 260
- HYDRAULIC DEVICE 262
- CONTROL VALVE 263
- INLET HOUSING ASSY 266
- BLOCK ASSY; No. 1 268
- BLOCK ASSY; No. 2 270
- SUB VALVE 272
- SELF LEVEL VALVE 274
- PILOT VALVE (R.H.) 276
- PILOT VALVE (L.H.) 278
- HANDLE (with 3 switch) 280
- HANDLE (with slide switch) 282
- PILOT VALVE (R.H.) (multi-functional grip type) 284
- PILOT VALVE (L.H.) (multi-functional grip type) 286
- HANDLE (multi-functional grip type, with slide switch) 288
- HANDLE (multi-functional grip type, with 5 switch) 290
- SOLENOID VALVE; 1 BLOCK 292
- ELECTRICAL PROPORTION VALVE 294
- ARM CYLINDER 296
- BUCKET CYLINDER 298
- QUICK HITCH CYLINDER 300
- TRAVEL MOTOR (1/3) (reduction sec.) 302
- TRAVEL MOTOR (2/3) (motor sec. ) 304
- TRAVEL MOTOR (3/3) (valve sec. ) 306
- HYDRAULIC PUMP (1/4) 308
- HYDRAULIC PUMP (2/4) 310
- HYDRAULIC PUMP (3/4) 312
- HYDRAULIC PUMP (4/4) 314
- GEAR PUMP 316
- ENGINE – YANMAR 4TNV84T-ZKTBL SN 222000001-222000437 318
- Fig1.CYLINDER BLOCK 319
- Fig2.GEAR HOUSING 322
- Fig3.FLYWHEEL HOUSING & OIL SUMP 324
- Fig4.CYLINDER HEAD & BONNET 326
- Fig5.SUCTION MANIFOLD & AIR CLEANER 330
- Fig6.EXHAUST MANIFOLD & SILENCER 332
- Fig7.CAMSHAFT & DRIVING GEAR 334
- Fig8.TURBINE 336
- Fig9.CRANKSHAFT & PISTON 338
- Fig10.LUB.OIL SYSTEM 340
- Fig11.LUB.OIL LINE 342
- Fig12.COOLING WATER SYSTEM 344
- Fig13.FUEL INJECTION PUMP 348
- Fig14.GOVERNOR 352
- Fig15.FUEL INJECTION VALVE 354
- Fig16.FUEL FILTER 356
- Fig17.STARTING MOTOR 358
- Fig18.GENERATOR 360
- Fig19.ELECTRIC PARTS 362
- Fig20.GASKET SET 364
- Fig21.LOOSE PARTS 368
- KITS, ATTACHMENTS & QUICK REFERENCE 370
Takeuchi
