Takeuchi TL240 Track Loader Parts Manual (BU2Z006-8-0) (SN 224000001-)
The TL240 usually lives on construction sites, demo jobs, and farmyards—mud, crushed stone, frozen ruts, the works. This parts manual helps you trace every assembly on that loader back to the right part number, so you’re not guessing at the counter. Say you’ve got the tracks off, you’re into the travel motor, and you can’t tell which snap ring or seal kit matches your serial range—this is what you grab to isolate the exact piece before you order.
Applications & Use Cases
- Track down the right undercarriage rollers, idlers, and adjuster bits by tracing the exploded views instead of trying to match by eye.
- Verify which hydraulic hose, fitting, or hard line you need, then route and clamp it correctly using the illustrated breakdowns.
- Isolate small hardware—snap rings, shims, spacers—inside the travel device or final drive so you don’t order the wrong thickness.
- Check which revisions fit your serial number when you’re mixing older and newer TL240s in the same fleet.
- Inspect an assembly on the bench and test your guess against the diagram before you start returning parts.
FAQ
Q: Is this a searchable PDF or just scanned pages?
A: It’s typically a PDF you can search by part description or number, but older scans may be more image-based, so expect a mix.
Q: Can I print just the pages I need for the jobsite?
A: Yeah, most folks print the sections they’re working on so they can mark, oil-smudge, and tape them right to the machine.
Safety Note
Always bleed off hydraulic pressure and block the loader securely before you start tearing into undercarriage or travel components.
Takeuchi TL240 Track Loader Index:
- UNDERCARRIAGE 1
- TRACK ROLLER A 2
- TRACK ROLLER B 4
- FRONT IDLER 6
- TRACK ADJUSTER 8
- TRAVEL DEVICE 10
- CRAWLER BELT 12
- MAIN FRAME & CONTROL LEVER 14
- FRAME 15
- ARM STOPPER 18
- HOOK 20
- OPERATION LEVER & STAND 22
- OPERATION LEVER & STAND (multi-functional grip type) 24
- PIPING; OPERATION LEVER 26
- ENGINE & ELECTRICAL SYSTEM 28
- ENGINE & ACCESSORIES (1/4) 29
- ENGINE & ACCESSORIES (2/4) 34
- ENGINE & ACCESSORIES (3/4) 38
- ENGINE & ACCESSORIES (4/4) 40
- DRAIN PLUG 42
- CONTROL BOX; R.H. (224000001-224000080) 44
- CONTROL BOX; R.H. (high flow; 224000001-224000080) 46
- CONTROL BOX; R.H. (224000081-) 48
- CONTROL BOX; R.H. (high flow; 224000081-) 50
- CONTROL BOX; L.H. 52
- CONTROL BOX; L.H. (hydraulic quick hitch type) 54
- ENGINE CONTROL 56
- ENGINE CONTROL (throttle pedal type) 58
- ELECTRICAL (1/2) (224000002-224000016, 224000020-224000024) 62
- ELECTRICAL (1/2) (multi-functional grip type; 224000002-224000016, 224000020-224000024) 64
- ELECTRICAL (2/2) (224000002-224000016, 224000020-224000024) 66
- ELECTRICAL (1/2) (224000017-224000019) 70
- ELECTRICAL (1/2) (multi-functional grip type; 224000017-224000019) 72
- ELECTRICAL (2/2) (224000017-224000019) 74
- ELECTRICAL (1/2) (224000025-224000229) 78
- ELECTRICAL (1/2) (multi-functional grip type; 224000025-224000229) 80
- ELECTRICAL (2/2) (224000025-224000229) 82
- ELECTRICAL (1/2) (224000230-224000542) 86
- ELECTRICAL (1/2) (multi-functional grip type; 224000230-224000542) 88
- ELECTRICAL (2/2) (224000230-224000542) 90
- ELECTRICAL (1/2) (224000543-) 94
- ELECTRICAL (1/2) (multi-functional grip type; 224000543-) 96
- ELECTRICAL (2/2) (224000543-) 98
- ELECTRICAL (cab) 102
- ELECTRICAL (high flow) 104
- ELECTRICAL (multi-functional grip type) 106
- BATTERY 108
- REAR LAMP 110
- MAINTENANCE LIGHT SOCKET 112
- WINDOW WASHER 114
- RADIO 116
- HYDRAULIC PIPING & TANK 118
- VALVE & ACCESSORIES (1/2) 119
- VALVE & ACCESSORIES (2/2) 124
- PIPING (1/2) 130
- PIPING (2/2) 134
- PIPING (1/2) (high flow) 136
- PIPING (2/2) (high flow) 140
- PUMP DRIVE 142
- GEAR PUMP DRIVE (high flow) 146
- HYDRAULIC TANK 148
- FUEL TANK & FUEL PIPING (224000001-224000560) 152
- FUEL TANK & FUEL PIPING (224000561-) 158
- COVER & CAB 164
- COVER (1/3) 165
- COVER (2/3) (rear door) 170
- COVER (3/3) (engine hood) 172
- FLOOR FRAME 174
- FLOOR FRAME (throttle pedal type) 176
- SEAT (1/2) 178
- SEAT (2/2) 180
- SEAT SWITCH (224000001-224000122) 182
- SEAT SWITCH (224000123-) 184
- SAFETY BAR 186
- CANOPY MOUNT 188
- CANOPY (1/3) (for US) 190
- CANOPY (2/3) (for US) 194
- CANOPY (3/3) (for US) 196
- CAB MOUNT 198
- CAB (1/6) 200
- CAB (2/6) 202
- CAB (3/6) 206
- CAB (4/6) 210
- CAB (5/6) 213
- CAB (6/6) (front door) 218
- CAB (6/6) (front door, polycarbonate type) 222
- CAB KIT (1/5) 224
- CAB KIT (2/5) (front door) 226
- CAB KIT (3/5) 230
- CAB KIT (4/5) 234
- CAB KIT (5/5) 236
- DOOR KIT (1/2) (polycarbonate type) 238
- DOOR KIT (2/2) (polycarbonate type) 240
- REAR MIRROR 242
- REARVIEW MIRROR 244
- MANUAL STORAGE 246
- AIR CONDITIONER (1/5) (compressor) 248
- AIR CONDITIONER (2/5) (condenser) 252
- AIR CONDITIONER (3/5) (air conditioner unit) 254
- AIR CONDITIONER (4/5) 257
- AIR CONDITIONER (5/5) 260
- ATTACHMENT 262
- ARM 263
- QUICK HITCH 268
- QUICK HITCH (1/2) (hydraulic type) 270
- QUICK HITCH (2/2) (hydraulic type) 274
- QUICK HITCH (2/2) (hydraulic type, with 3/4 coupler) 276
- PIPING; ARM (1/2) 278
- PIPING; ARM (2/2) 280
- PIPING; ARM (2/2) (with coupler, hydraulic quick hitch type) 282
- PIPING; ARM (2/2) (with 14 pin connector) 286
- PIPING; ARM (1/2) (high flow) 288
- PIPING; ARM (2/2) (high flow) 292
- PIPING; ARM (2/2) (high flow, with coupler, hydraulic quick hitch type) 294
- PIPING; ARM (2/2) (high flow, with 14 pin connector) 298
- PIPING; ARM (2/2) (high flow, with 3/4 coupler) 300
- DECAL & TOOL 304
- DECAL (canopy) (for U.S.)-1 305
- DECAL (canopy) (for U.S.)-2 310
- DECAL (cab)-1 314
- DECAL (cab)-2 322
- DECAL (cab) (high flow) 330
- TOOL 332
- PAINTED COLOR 334
- HYDRAULIC DEVICE 336
- CONTROL VALVE 337
- CONTROL VALVE (high flow) 342
- PILOT VALVE (R.H.) 344
- PILOT VALVE (L.H.) 346
- HANDLE (with slide switch) 348
- HANDLE (with 3 switch) 350
- PILOT VALVE (R.H.) (multi-functional grip type) 352
- PILOT VALVE (L.H.) (multi-functional grip type) 354
- HANDLE (multi-functional grip type, with slide switch) 356
- HANDLE (multi-functional grip type, with 5 switch) 358
- SUB VALVE 360
- SOLENOID VALVE; 1 BLOCK 362
- ELECTRICAL PROPORTION VALVE 364
- LIFT ARM CYLINDER 366
- BUCKET CYLINDER 368
- QUICK HITCH CYLINDER 370
- TRAVEL MOTOR (1/3) (reduction sec.) 372
- TRAVEL MOTOR (2/3) (motor sec.) 374
- TRAVEL MOTOR (3/3) (valve sec.) 376
- HYDRAULIC PUMP (1/5) 378
- HYDRAULIC PUMP (2/5) 380
- HYDRAULIC PUMP (3/5) 384
- HYDRAULIC PUMP (4/5) 386
- HYDRAULIC PUMP (5/5) 390
- GEAR PUMP 392
- GEAR PUMP (high flow) 394
- ENGINE – YANMAR 4TNV98T-ZNTBL SN 224000001-224001883 396
- Fig1.CYLINDER BLOCK 397
- Fig2.GEAR HOUSING 400
- Fig3.FLYWHEEL HOUSING & OIL SUMP 404
- Fig4.CYLINDER HEAD & BONNET 406
- Fig5.SUCTION MANIFOLD & AIR CLEANER 410
- Fig6.MANIFOLD & SILENCER 412
- Fig7.& DRIVING GEAR 414
- Fig8.TURBINE 416
- Fig9.CRANKSHAFT & PISTON 418
- Fig10.LUB.OIL SYSTEM 420
- Fig11.LUB.OIL LINE 424
- Fig12.COOLING WATER SYSTEM 426
- Fig13.FUEL INJECTION PUMP 430
- Fig14.GOVERNOR 434
- Fig15.FUEL INJECTION VALVE 436
- Fig16.FUEL LINE 438
- Fig17.STARTING MOTOR 440
- Fig18.GENERATOR 442
- Fig19.ELECTRONIC CONTROL UNIT (ECU) 444
- Fig20.GASKET SET 446
- Fig21.LOOSE PART 450
- KITS, ATTACHMENTS & QUICK REFERENCE 452
Takeuchi
