Terex AC40-1 All Terrain Crane Training Manual
The Terex AC40-1 may be compact, but it behaves like a much larger crane when configured correctly. This Training Manual guides operators and technicians through boom sequencing, counterweight strategy, multi-mode steering, and the crane’s electronic protection systems. It explains real lift behavior instead of just theory, showing how the machine reacts when loads shift, the wind picks up, or the terrain forces the crane into awkward positions.
Applications & Use Cases
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Teaching proper lift planning and boom geometry
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Understanding safety systems like LMI and A2B
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Training new operators on steering and control sensitivity
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Troubleshooting hydraulic delay or sluggish boom response
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Improving crew awareness during tight-radius lifting
FAQ
Does this manual help with real-world scenarios?
Yes, it integrates practical examples operators face on job sites.
Is it suitable for technical training programs?
Absolutely. It covers both operational and mechanical fundamentals.
Safety Note
Always review boom angle limits before attempting lifts near maximum capacity.
📘 Show Index
Terex AC40-1 All Terrain Crane Index:
- AC40-1
- Profile of product
- Specifications
- Main boom
- Main boom extension
- Runner and searcher hook
- Technical description
- Notes on lifting capacities
- Datas
- Road condition 12t axle loads
- Lubrication chart
- Carrier
- Drive
- Drive
- Transmission
- Traction control flash code diagnostics
- General
- Reading out flash code
- Flash codes
- Sensor axle 1
- Engine cooling fan
- Rotary joint
- Steering/Suspension/Outriggers
- Steering mechanics
- Pin crabsteering axle 2 and 3
- Suspension cylinder with 2 proximity switches
- Picture of suspension cylinder
- Hydraulic diagram page 1
- Hydraulic diagram page 2
- Hydraulic diagram page 3
- Hydraulic component adjustment
- Pneumatics
- Brake circuit
- Brake circuit ABS
- Brake circuit 4
- Electrics Carrier
- Electric Diagram carrier
- Electric diagram from serial # 70397
- Basic adjustments on DIGSY
- Picture of electric box
- Superstructure
- Main boom
- Telescoping the main boom
- Drawing Page 1
- Drawing Page 2
- Drawing Page 3
- Hydraulics Superstructure
- Diagram Superstructure
- Hydraulic block
- Cut through hyd. block
- Y303, high pressure filter
- Pump KVA 107
- Hydraulic adjustments
- Electrics Superstructure
- Diagram Superstructure
- Diagram Superstructure from serial # 70397
- Adjustments on DIGSY superstructure
- Dashboard
- CGC Graphics
- Servicemasks
- Adjusting the length indicators
- Multifunction display
- Intercontrol “SPS”
- Basics
- CPU Module
- Binary Module
- Hydraulic Module
- CGC Cockpit Grafic Center
- Glossar
- SPS Error diagnoses
Terex
