Terex BT4000 Cranes Parts Manual

The Terex BT4000 Truck Crane is engineered for flexible lifting across construction, industrial, and utility environments. This Parts Manual maps every structural and hydraulic component, including boom sections, slewing gear, outriggers, winch assemblies, cylinders, and driveline elements. Thanks to the exploded diagrams, technicians can identify exact OEM parts quickly, reducing downtime during repairs or inspections.

Applications & Use Cases

Ordering boom pins, sheaves, bearings, and cylinders
Locating hydraulic valves, hoses, fittings, and rebuild kits
Supporting slewing gear and winch overhauls
Managing fleet inventory with correct OEM numbers
Rebuilding chassis-mounted crane components

FAQ
Are the diagrams detailed?
Yes. Each subassembly is broken down for precise part identification.

Does it list superseded parts?
Where applicable, updated part numbers are included.

Safety Note
Before removing any mechanical assembly, isolate hydraulic pressure and secure the crane structure.

📘 Show Index

Terex BT4000 Cranes Index:

25 HYDRAULIC SYSTEM
25.1 HYDRAULIC RESERVOIR
ASSEMBLY
25.2 HYDRAULIC RESERVOIR
INSTALLATION
25.3 HYDRAULIC RESERVOIR
FILTER INSTALLATION
25.4 HYDRAULIC RESERVOIR
PIPING
25.5 MAIN VALVE BREAKDOWN
25.6 MAIN VALVE ASSEMBLY
STANDARD WINCH
25.7 MAIN VALVE PIPING
NON-CONTINUOUS
ROTATION
25.8 WINCH VALVE ASSEMBLY
25.9 HYDRAULIC PIPING
NON-CONTINUOUS
ROTATION
25.10 HYDRAULIC PIPING – SWING
25.11 UNLOADER VALVE ASSEMBLY
25.12 PRIORITY VALVE
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
ASSEMBLY
28.2 CONTROL CONSOLE
ASSEMBLY
28.3 CONTROL CONSOLE
ASSEMBLY
28.4 THROTTLE ASSEMBLY
28.5 THROTTLE INSTALLATION
MISCELLANEOUS
29 TOOLS, PAINT, LUBRICANTS
29.1 TOOLS / PAINTS
29.2 SPLIT FLANGE CLAMPS
29.3 CLAMPS
30 DECALS & PLACARDS
30.1 MARKING DECAL PLACEMENT
30.2 MARKING DECAL PLACEMENT
30.3 MARKING DECAL PLACEMENT
ELECTRICAL
33 ELECTRICAL SYSTEM
33.1 ELECTRICAL SYSTEM
HARNESSES
33.2 ELECTRICAL SYSTEM
CONSOLE CONTROLS
33.3 ELECTRICAL SYSTEM
OUTRIGGER ALARM SWITCH

39 HYDRAULIC TELESCOPING BOOMS
39.1 BOOM ASSEMBLY – 92’ BASE
39.2 BOOM ASSEMBLY – 92’
2ND STAGE
39.3 BOOM ASSEMBLY – 92’
3RD STAGE
39.4 BOOM ASSEMBLY – 92’
4TH STAGE
39.5 EXTENSION CYLINDER
ASSEMBLY – 92’ BOOM
39.6 EXTENSION CYLINDER
39.7 EXTENSION TUBE ASSEMBLY
92’ BOOM
39.8 CABLE GUIDE INSTALLATION
92’ BOOM
39.9 BOOM INSTALLATION
39.10 TOPPING CYLINDER
ASSEMBLY
39.11 TOPPING CYLINDER
39A JIB
39A.1 JIB ASSEMBLY – SINGLE
STAGE
39A.2 JIB ASSEMBLY – TWO STAGE
39A.3 JIB STOWAGE
40 HYDRAULIC WINCH
40.1 WINCH MOTOR
40.2 WINCH ASSEMBLY
40.3 WINCH ASSEMBLY
40.4 WINCH BRAKE VALVE
44 HOOK BLOCKS, BALLS
44.1 HOOK BLOCK – 1 SHEAVE /
17.5 TON
44.2 HOOK BLOCK – 2 SHEAVE /
22.5 TON
44.3 HOOK BALLS
45 WIRE ROPE AND REEVING
45.1 WIRE ROPE AND REEVING

51 OPTIONAL EQUIPMENT
51.1 TOOL BOX – INSTALLATION
51.2 OIL COOLER INSTALLATION
51.3 FRONT BUMPER OUTRIGGER –
INSTALLATION
51.4 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.5 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.6 FRONT BUMPER OUTRIGGER
VALVE
51.7 HYDRAULIC PIPING / WIRING –
CONTINOUS ROTATION
OPTION
51.8 HYDRAULIC SWIVEL /
COLLECTOR RING
CONTINUOUS ROTATION
OPTION
51.9 MAIN VALVE PIPING –
CONTINUOUS ROTATION
OPTION
51.10 WINCH VALVE PIPING –
CONTINUOUS ROTATION
OPTION
51.11 MOTOR SHIFT 2 SPEED WINCH
OPTION
51.12 MOTOR SHIFT 2 SPEED WINCH
OPTION
51.13 1 PERSON STEEL PLATFORM –
ASSEMBLY
51.14 SELF LEVELING PLATFORM –
ASSEMBLY
51.15 SELF LEVELING PLATFORM –
ASSEMBLY
51.16 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.17 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.18 RADIO REMOTE CONTROL
51.19 RADIO REMOTE CONTROL
51.20 RADIO REMOTE CONTROL –
THROTTLE INSTALLATION
51.21 RADIO REMOTE CONTROL –
RELAY BOX ASSEMBLY
51.22 WINCH CABLE TENSIONER –
ASSEMBLY
51.23 ROOFER’S PACKAGE
51.24 ROOFER’S PACKAGE
51.25 ROOFER’S PACKAGE –
INSTALLATION
51.26 HYD GROUND TOOL CIRCUIT
51.27 AUXILIARY SHEAVE
52 RATED CAPACITY INDICATOR
52.1 GREER MG586 RCI/ATB
ASSEMBLY
52.2 GREER MG586 COMPUTER
52.3 GREER MG586 REEL
52.4 GREER MG586 DISPLAY
52.5 ANGLE DISPLAY (OPTION)