Format: PDF (Printable Document)
File Language: English
File Pages: 123
File Size: 18.31 MB (Speed Download Link)
Brand: Terex
Model: BT7000 Cranes
Type of Document: Parts Manual
$ 50
The Terex BT7000 Crane is a truck-mounted lifting machine built for demanding job sites that require mobility and reliable lift performance. This Parts Manual lays out the crane’s internal structure through detailed exploded diagrams of the boom assembly, slewing system, outriggers, hydraulic cylinders, and driveline components. Technicians depend on this guide to trace part numbers precisely and avoid mismatched replacements during maintenance.
Applications & Use Cases
Identifying boom and hoist system components
Ordering hydraulic seals, hoses, and cylinder rebuild kits
Locating slewing gear assemblies and mounting hardware
Supporting rebuilds of winch or load-handling components
Streamlining parts procurement across crane fleets
FAQ
Does the manual show full boom assembly diagrams?
Yes, including pin locations and section orientation.
Are updated part numbers included?
Yes, superseded codes are listed where applicable.
Safety Note
Always secure the upper structure and isolate hydraulic pressure before accessing slewing or boom components.
LOWER
2 CARRIER FRAME
2.1 TRUCK CHASSIS
2.2 SUBFRAME ASSEMBLY
2.3 SUBFRAME INSTALLATION
2.4 FLATBED OPTIONS
2.5 FLATBED INSTALLATION
2.6 BOOM REST ASSEMBLY
2.7 MAINFRAME INSTALLATION
2.8 MAINFRAME INSTALLATION
2.9 OPERATOR PLATFORM
INSTALLATION
3 OUTRIGGERS
3.1 OUTRIGGERS
3.2 MAIN OUTRIGGER
ASSEMBLY
3.3 MAIN OUTRIGGER CYLINDER
3.4 MAIN OUTRIGGER CYLINDER
3.5 AUXILIARY OUTRIGGER
ASSEMBLY
3.6 AUXILIARY OUTRIGGER
CYLINDER
3.7 AUXILIARY OUTRIGGER
CYLINDER
UPPER
12 SUPERSTRUCTURE
12.1 TURRET INSTALLATION
NON-CONTINUOUS ROTATION
12.2 TURRET INSTALLATION
CONTINUOUS ROTATION
12.3 SWING STOP INSTALLATION
HYDRAULICS
22 SWING SYSTEM
22.1 ROTATION GEARBOX
INSTALLATION
22.2 ROTATION GEARBOX
ASSEMBLY
24 PUMP DRIVE CASE
24.1 HYDRAULIC PUMP
INSTALLATION
24.2 TRIPLE VANE HYDRAULIC
PUMP ASSEMBLY
24.3 TRIPLE VANE HYDRAULI
HYDRAULIC SYSTEM
25.1 HYDRAULIC RESERVOIR
ASSEMBLY
25.2 HYDRAULIC RESERVOIR
INSTALLATION
25.3 HYDRAULIC RESERVOIR
FILTER INSTALLATION
25.4 HYDRAULIC RESERVOIR
PIPING
25.5 MAIN VALVE ASSEMBLY
25.6 MAIN VALVE SUBASSEMBLY
25.7 MAIN VALVE PIPING
NON-CONTINUOUS
ROTATION
25.8 HYDRAULIC PIPING
NON-CONTINUOUS
ROTATION
25.9 HYDRAULIC PIPING – SWING
25.10 HYDRAULIC PIPING
MAIN OUTRIGGERS
25.11 HYDRAULIC PIPING
AUXILIARY OUTRIGGERS
25.12 UNLOADER VALVE ASSEMBLY
25.13 WINCH VALVE ASSEMBLY
CONTROLS
28 OPERATOR CONTROLS
28.1 CONTROL CONSOLE
ASSEMBLY
28.2 CONTROL CONSOLE
ASSEMBLY
28.3 CONTROL CONSOLE
ASSEMBLY
28.4 THROTTLE INSTALLATION
28.5 THROTTLE INSTALLATION
MISCELLANEOUS
29 TOOLS, PAINT, LUBRICANTS
29.1 TOOLS / PAINTS
29.2 SPLIT FLANGE CLAMPS
29.3 CLAMPS
30 DECALS & PLACARDS
30.1 MARKING DECAL PLACEMENT
30.2 MARKING DECAL PLACEMENT
30.3 CONSOLE DECAL
30.4 OUTRIGGER MARKING DECAL
ELECTRICAL
33 ELECTRICAL SYSTEM
33.1 ELECTRICAL SYSTEM
HARNESSES
33.2 ELECTRICAL SYSTEM
CONSOLE CONTROLS
33.3 ELECTRICAL SYSTEM
OUTRIGGER ALARM SWITCH
WINCH, BOOM, &
ATTACHMENTS
39 HYDRAULIC TELESCOPING BOOMS
39.1 BOOM ASSEMBLY – 100’
BASE SECTION
39.2 BOOM ASSEMBLY – 100’
BASE SECTION
39.3 BOOM ASSEMBLY – 100’
SECOND SECTION
39.4 BOOM ASSEMBLY – 100’
SECOND SECTION
39.5 BOOM ASSEMBLY – 100’
THIRD SECTION
39.6 BOOM ASSEMBLY – 100’
THIRD SECTION
39.7 BOOM ASSEMBLY – 100’
TIP SECTION
39.8 BOOM ASSEMBLY – 77’
BASE SECTION
39.9 BOOM ASSEMBLY – 77’
BASE SECTION
39.10 BOOM ASSEMBLY – 77’
SECOND SECTION
39.11 BOOM ASSEMBLY – 77’
SECOND SECTION
39.12 BOOM ASSEMBLY – 77’
TIP SECTION
39.13 BOOM ASSEMBLY – 77’
TIP SECTION
39.14 EXTENSION CYLINDER
ASSEMBLY – 100’
39.15 EXTENSION CYLINDER
ASSEMBLY – 77’
39.16 EXTENSION CYLINDER
39.17 HOIST CYLINDER / CABLE
GUIDE INSTALLATIONS
39.18 HOIST CYLINDER
ASSEMBLY
39.19 HOIST CYLINDER
39A JIB
39A.1 JIB ASSEMBLY SINGLE
STAGE
39A.2 JIB ASSEMBLY – TWO STAGE
39A.3 JIB STOWAGE
40 HYDRAULIC WINCH
40.1 COMBINED FLOW 2 SPEED
WINCH INSTALLATION
40.2 WINCH ASSEMBLY
40.3 WINCH ASSEMBLY
40.4 WINCH ASSEMBLY
BRAKE VALVE
44 HOOK BLOCKS, BALLS
44.1 HOOK BLOCK – 1 SHEAVE
20 TON
44.2 HOOK BLOCK – 2 SHEAVE
30 TON
44.3 HOOK BLOCK – 4 SHEAVE
40 TON
44.3 OVERHAUL BALL – 7 TON
SWIVEL
44.4 OVERHAUL BALL – 7 TON
NON-SWIVEL
45 WIRE ROPE, REEVING
45.1 WIRE ROPE, REEVING
ACCESSORIES
51 OPTIONAL EQUIPMENT
51.1 TOOL BOX – INSTALLATION
51.2 FRONT BUMPER OUTRIGGER –
INSTALLATION
51.3 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.4 FRONT BUMPER OUTRIGGER
ASSEMBLY
51.5 FRONT BUMPER OUTRIGGER
VALVE
51.6 OPTIONAL HYDRAULIC TANK
INSTALLATION
51.7 OPTIONAL HYDRAULIC TANK
ASSEMBLY
51.8 OIL COOLER INSTALLATION
51.9 HYD GROUND TOOL CIRCUIT
51.10 HYDRAULIC SWIVEL / PIPING
INSTALLATION
51.11 MAIN VALVE PIPING –
CONTINUOUS ROTATION
51.12 WINCH VALVE PIPING –
CONTINUOUS ROTATION
51.13 RADIO REMOTE CONTROL
51.14 RADIO REMOTE CONTROL
INSTALLATION
51.15 RADIO REMOTE CONTROL
THROTTLE INSTALLATION
51.16 RADIO REMOTE CONTROL
RELAY BOX ASSEMBLY
51.17 1 PERSON STEEL PLATFORM –
ASSEMBLY
51.18 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.19 2 PERSON STEEL PLATFORM –
ASSEMBLY
51.20 WINCH CABLE TENSIONER –
ASSEMBLY
51.21 MOTOR SHIFT 2 SPEED WINCH
INSTALLATION
52 RATED CAPACITY INDICATOR
52.1 RCI INSTALLATION
52.2 RCI BOOM INSTALLATION
52.3 RCI BOOM INSTALLATION
52.4 RCI COMPUTER ASSEMBLY
52.5 RCI REEL ASSEMBLY
52.6 RCI DISPLAY
52.7 ANGLE DISPLAY OPTION
