Volvo A40F Articulated Hauler Dump Truck Service & Repair Manual

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Volvo A40F Articulated Hauler Dump Truck Service & Repair Manual

Format: PDF (Printable Document)

File Language: English

File Pages: 1408

File Size: 479.24 MB (Speed Download Link)

Brand: Volvo

Model: A40F Articulated Hauler Dump Truck

Type of Document: Service & Repair Manual

Categories: ,

Description

Volvo A40F Articulated Hauler Dump Truck Service & Repair Manual

Volvo A40F Articulated Hauler Dump Truck Index:

(0) GENERAL
Brake system, basic check
E-1763
E-2000
E-2517
E-2518
E-2519
E-2525
E-2526
E-2529
E-2546
Electrical system, basic check
Engine, basic check
Infrared Thermometer
Operation numbers for additional work
Parking brake, basic check
Power transmission, basic check
Steering and hydraulics, basic check
(1) STANDARD PARTS, SERVICE
Diesel particulate filter, checking and cleaning
Dump body alternative, lowering
EGR venturi tube, cleaning
Parking brake, manually releasing
Propeller shafts, removing
Tech Tool, operations
Valves, adjusting
VCADS Pro, Operations
(2) ENGINE WITH MOUNTING AND EQUIPMENT
ACM (Aftertreatment control module) non-programmed, replacing
ACM (Aftertreatment control module) pre-programmed, replacing
Air in fuel system, checking
Air pump flow, checking
ASU (Aftertreatment support unit), replacing
Atomization unit, replacing
Burner, replacing
Camshaft and flywheel signals, checking with VCADS Pro and oscilloscope
Camshaft setting, checking
Camshaft, replacing
Carbon dioxide in coolant system, checking
Carbon dioxide in fuel system, checking
Cooling fan motor, charge air cooler, checkingadjusting high rpm
Cooling fan motor, charge air cooler, checkingadjusting low rpm
Cooling fan motor, radiator, checkingadjusting high rpm
Cooling fan motor, radiator, checkingadjusting low rpm
Crankcase ventilation separator, replacing
Crankshaft front oil seal, replacing
Crankshaft rear oil seal, replacing
Crankshaft, axial clearance, checking
Cylinder balancing, PC test
Cylinder compression, PC test
Cylinder compression, testing
Diesel particulate filter, checking and cleaning
DPF (Diesel particulate filter) flame sensor, replacing
E-ECU MID 128 non-programmed, replacing
E-ECU MID 128 pre-programmed, replacing
EGR cooler pressure, testing
EGR cooler, replacing
EGR valve, replacing
EGR venturi tube, cleaning
Engine and transmission, installing
Engine and transmission, removing
Engine mount rubber cushion, replacing
Engine mounting rear, changing
Engine rotation speed sensor (camshaft), replacing
Engine rotation speed sensor, replacing
Exhaust aftertreatment fuel injector, replacing
Exhaust aftertreatment system fuel flow, checking
Exhaust aftertreatment system fuel pump, replacing
Exhaust pipe flexible tube, replacing
Fan belt andor alternator belt, checking and adjusting tension
Fan pump, installing
Fan pump, removing
Feed pressure, PC test
Feed pump pressure, checking
Fuel pump, inspecting
Fuel system, bleeding
High pressure air system pressure, checking
Hydraulic cooling fan control, PC test
Injector shut off, manual
Injector sleeves, replacing
Lubrication oil consumption, checking
Lubrication oil pressure, checking with pressure gauge
Lubrication pressure rocker arm shaft, checking
Overflow valve, replacing
Perform a service regeneration
Radiator, adjusting
Secondary coolant pump, replacing
Spark plug, inspecting
Stall speed, checking
Thermostat, replacing
Turbocharger, replacing
Unit injector pretension, adjusting
Unit injector, replacing
Valves, adjusting
Variable turbocharger actuator, replacing
VCADS Pro, Operations
Wastegate actuator, replacing
Wastegate, checking
(3) ELEC.SYSTEM; WARNING SYSTEM; INFORMATION SYSTEM; INSTRUMENTS
Alternator, replacing incl function checking
Batteries, replacing
CareTrack antenna, replacing
Control units, changing
Headlights, adjusting
Starter motor, replacing
Tech Tool, programming of machine
VCADS Pro, Operations
V-ECU MID 187 non-programmed, replacing
V-ECU MID 187 pre-programmed, replacing
W-ECU, MID142, changing non-programmed ECU
W-ECU, MID142, changing pre-programmed ECU
Windscreen wiper front motor, replacing
(4) POWER TRANSMISSION
Centre gear , removing and installing
Centre gear, replacing (2)
Centre gear, replacing
Checking and adjusting the longitudinal differential lock
Checking of main, torque converter and lubricating oil pressure
Check-measuring electric components
Control system, reconditioning
Differential lock dropbox sender unit, adjustment
Dog clutch for drive to rear bogie axle, checking and adjusting
Dropbox seal for front otput shaft, replacing
Dropbox seal for rear output shaft, replacing
Dropbox, installing
Dropbox, removing
Hub reduction, installing
Hub reduction, removing
Hub, pressure testing
Induction sensor for output shaft, replacing
Induction sensor for turbine speed, replacing
Input shaft seal, replacing (2)
Input shaft seal, replacing (3)
Input shaft seal, replacing
Intermediate shaft andor bearing, replacing (in frame joint)
Maintenance
Output shaft 6-wheel drive, sealing and bearing, replacing
Power take-off, between engine and gearbox, reconditioning
PWM-valve control system, replacing
Rotation speed sensor, adjusting
Rotation speed sensor, replacing (2)
Rotation speed sensor, replacing
Seal for rear output shaft, replacing
Transmission, installing on a non mounted engine
Transmission, installing
Transmission, removing from a non mounted engine
Transmission, removing
(5) BRAKE
Accumulator (removed) charging pressure, checking
Accumulator, discarding
Accumulator, replacing
Brake cooling circulation function, checking
Brake discs, replacing
Brake system hydraulic function, checking
Brake system, bleeding
Brake system, pressure releasing
Compressor, replacing
Foot brake valve, replacing
Hydraulic pump, max working pressure, checking and adjusting
Load and Dump brake function, checking
Load and Dump brake servo pressure, checking
Load and dump brake working pressure, checking and adjusting
Parking brake brake pads, replacing
Parking brake function, checking
Parking brake, adjusting
Parking brake, manually releasing
Parking brake, replacing
Pressure release
Quick coupling compressed air, replacing
ReliefCut-in pressure, adjusting
ReliefCut-in pressure, checking
Wear indicator, adjusting
Wheel brake, replacing
(6) STEERING
Damping cylinder seal, changing
Damping cylinder, checking spring force
Secondary steering hydraulic pump, installing
Secondary steering hydraulic pump, removing
Secondary steering working and stand-by pressure, adjusting
Steering angle, checking and adjusting
Steering cylinder bearings, replacing
Steering cylinder removed, reconditioning excl replacing bearings
Steering cylinder, installing
Steering cylinder, removing
Steering gear, checking and adjusting
Steering gear, replacing
Steering linkage, checking and adjusting (2)
Steering linkage, checking and adjusting
Steering times, checking and adjusting
Steering valve neutral position, checking and adjusting
(7) FRAME; SPRINGS; DAMPING; AXLE SUSPENSION; WHEELTRACK UNIT
A-frame bushing, front on load unit, changing
A-frame bushing, rear on load unit, changing
Bogie beam rubber bushing (beam removed), changing
Bogie beam, changing
Cross stay rubber bushing, replacing (2)
Cross stay rubber bushing, replacing
Cross stay, installing (2)
Cross stay, installing
Cross stay, removing (2)
Cross stay, removing
Frame extension, installing
Frame extension, removing
Frame joint bearing, replacing (machine separated)
Frame joint, separating machine
Hitch, installing
Hitch, removing
Protective plate, installing
Protective plate, removing
Rubber element, replacing
Steering joint bearing, replacing (Hitch removed)
Steering joint, replacing bearings
Tractor unit A-frame bushing, replacing
Wheel, aligning
Wheel, installing
Wheel, removing and fitting one
Wheel, removing
(8) MACHINERY HOUSE; CAB; EXTERIOR TRIM PARTS ANYWHERE
Auxiliary heater, replacing
Cab heatingcab ventilation timer, pump, replacing
Cab, installing
Cab, removing
Compressor, replacing incl draining and filling
Condenser, replacing incl draining and filling
Cooling unit, performance test
Door lock, replacing
Door window, replacing
Door, gas spring, replacing
Door, replacing
ECC MID 146 non-programmed ECU, replacing
ECC MID 146 pre-programmed ECU, replacing
Electric hood pump, changing
Engine hood, installing
Engine hood, removing
Evaporator, cleaning
Evaporator, replacing incl draining and filling
Fan motor, replacing
Heat control valve, replacing
Heat control, replacing
Heater core, replacing
Hood pump, oil, changing
Instructions for drilling in ROPS structure
Operator’s seat, air bellows, replacing
Operator’s seat, installing
Operator’s seat, removing
Operator’s seat, shock absorber, replacing
Rear window, replacing
Receiver, replacing incl draining and filling
Side window, rear, replacing
Side window, replacing
VCADS Pro, Operations
Windscreen, replacing
(9) HYDRAULIC SYSTEM; DIGGING, HANDLING, GRADING EQUIP; MISC.EQUIP
Accumulator, discarding
Automatic lubrication pump unit, reconditioning
Bleeding air
Body angle sensor, calibrating
Body angle sensor, replacing
Change of lubrication interval
Cylinder, rear flap, gas pressure, checking and adjusting
Dosage valve, checking internal leakage
Dump body alternative, lowering
Dump body joint, changing tipping bearing
Dump body, adjusting against frame
Dump function, checking pressure
Filling lubricant
Hoist cylinder bearing, changing
Hoist cylinder removed, reconditioning
Hoist cylinder, installing
Hoist cylinder, removing
Hydraulic couplings
Hydraulic pump (removed), changing shaft seal
Hydraulic pump, installing
Hydraulic pump, max working pressure, checking and adjusting
Hydraulic pump, removing
Hydraulic pump, standby pressure, checking and adjusting
Hydraulic system, bleeding
Hydraulic system, relieve pressure
Load cell, replacing
Load weighing, calibration
Pump regulator, checking
Shift valve, checking
Steering and tipping valve, installing
Steering and tipping valve, removing
System test
Tech Tool, operations
V2-ECU, MID 249, changing non-programmed ECU
V2-ECU, MID 249, changing pre-programmed ECU
Vacuum pump, connection
Working pumps, checking

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