Format: PDF (Printable Document)
File Language: English
File Pages: 296
File Size: 18.07 MB (Speed Download Link)
Brand: Wacker Neuson
Model: 5001 Wheel Dumper
Type of Document: Service Manual
$ 45
Operation
1.1 Notices on this service manual
1.2 Identification of warnings and dangers
1.3 Designated use and exemption from liability
1.4 Labels
1.5 Machine overview
1.6 Control elements from AB45091D to AC45157D (overview)
1.7 Control elements from AD51001D (overview)
1.8 Maintenance prop
1.9 Engine cover (machine without cabin)
1.10 Rotating beacon (option)
2 Specifications
2.1 Chassis
2.2 Engine
2.3 Travelling drive
2.4 Brakes
2.5 Steering system
2.6 Operating hydraulics
2.7 Drive specifications
2.8 Tyres
2.9 Skip
2.10 Axle mounting
2.11 Electrical system
2.12 Noise levels
2.13 Vibration
2.14 Coolant compound table
2.15 General tightening torques
2.16 Dimensions model 5001 AB45091D to AC45157D
2.17 Dimensions model 5001 from AD51001D to EA02011
2.18 Dimensions model 5001 from EA02012
3 Maintenance
3.1 Fluids and lubricants
3.2 Maintenance plan (overview)
3.3 Introduction
3.4 Fuel system
3.5 Engine lubrication system
3.6 Cooling system
3.7 Air filter
3.8 V-belt
3.9 Replacing the toothed belt and the tensioning pulley (DEUTZ D2011 L04w)
3.10 Hydraulic system
3.11 Lubrication points
3.12 Tyre maintenance
3.13 Changing wheels
3.14 Electrical system
3.15 Battery master switch
3.16 General maintenance work
3.17 Test report from AD51001D
4 Engine
4.1 Engine overview 4TNV84T-KNSV (up to AB45291D)
4.2 Fuel system
4.3 Checking the injection nozzles
4.4 Adjusting engine speed
4.5 Compression
4.6 Checking the coolant thermostat
4.7 Oil pressure switch
4.8 Checking the coolant circuit
4.9 Clutch
4.10 Engine trouble
4.11 Engine overview DEUTZ F4M 2011 (from AC45039D to AC45157D)
4.12 Fuel system
4.13 Checking and adjusting valve clearance
4.14 Checking and adjusting the fuel injectors
4.15 Adjusting engine speed
4.16 Compression pressure
4.17 Removing/installing the cylinder head
4.18 Replacing the injection pump/setting fuel injection time
4.19 Oil pressure switch
4.20 Engine trouble
4.21 Engine overview DEUTZ D2011 L04w (from AD51001D)
4.22 Fuel system (up to serial no. EA02491)
4.23 Fuel system (from serial no. EA02492)
4.24 Checking and adjusting valve clearance
4.25 Checking and adjusting the fuel injectors
4.26 Fuel prefilter (from serial no. EA02492)
4.27 Adjusting engine speed
4.28 Water pump and thermostat
4.29 Exhaust gas recirculation (external)
4.30 Compression pressure
4.31 Removing/installing the cylinder head
4.32 Replacing the injection pump/setting fuel injection time
4.33 Oil pressure switch
4.34 Engine trouble
5 Travelling drive
5.1 Travelling drive overview
5.2 Variable displacement pump A4VG56DA
5.3 Replacing components
5.4 Variable displacement motor
5.5 Replacing components
5.6 Towing and transporting the machine
5.7 Test instructions for variable displacement pump
5.8 Test instructions for variable displacement motor
6 Axles
6.1 Axle type label
6.2 Drain, fill and check plug
6.3 Tightening torque
6.4 Transfer gearbox
6.5 Semiaxles
6.6 Wheel hub
6.7 Front axle brake
6.8 Cardan shaft
6.9 Dismantling and assembling the axle
7 Brakes
7.1 Brake circuit
7.2 Parking brake
7.3 Dismantling and assembling the brakes and the parking brake
8 Steering system
8.1 Steering circuit (up to AC45157D)
8.2 Steering unit: diagram
8.3 Steering unit connections
8.4 Steering unit overview
9 Hydraulic system
9.1 Control valve
9.2 Valves
9.3 Tilting the skip: hydraulics diagram (up to AC45157D)
9.4 Swivelling the skip: hydraulics diagram (up to AC45157D)
9.5 Tilting and swivelling the skip: hydraulics diagram (from AD51001D)
9.6 Test instructions
10 Electrical system
10.1 Ohm’s Law (current, voltage, resistance); power
10.2 Measuring equipment, measuring methods
10.3 Relays
10.4 Electric units
10.5 Fuse box
10.6 Telematic
10.7 Main wiring harness legend (up to serial no. AB45291D)
10.8 Main wiring harness (up to serial no. AB45291D)
10.9 Main wiring harness legend (serial no. AC45039D to AC45157D)
10.10 Main wiring harness (serial no. AC45039D to AC45157D)
10.11 Main wiring harness (serial no. AD51001D to WNCD0206CPAL00227)
10.12 Main wiring harness legend (from serial no. WNCD0206CPAL00228)
10.13 Main wiring harness (from serial no. WNCD0206CPAL00228)
10.14 Engine wiring harness legend (serial no. AC45039D to AC45157D)
10.15 Engine wiring harness (serial no. AC45039D to AC45157D)
10.16 STVO (Austrian road traffic regulations) wiring harness and rotating beacon (from serial no. AD51001D)
10.17 Connector assignment for light switch and forward-reverse control
10.18 Battery lead