Wacker Neuson BPU2440, BPU2950 Vibroplate Index:

1. Safety Information 3
1.1 Operating Safety 4
1.2 Operator Safety while using Internal Combustion Engines 5
1.3 Service Safety 5
1.4 Labels 7
2. Technical Data 9
2.1 Engine 9
2.2 Plate 9
2.3 Lubrication 10
2.4 Dimensions 10
3. General Information 11
3.1 Application 11
3.2 Tools 11
3.3 Ordering Parts 11
3.4 Reference Numbers ( ) 12
3.5 Weight Block 12
3.6 Lifting and Transporting the Machine 12
3.7 Storage 13
3.8 Theory of Operation 14
3.9 Directional and Speed Control 16
3.10 Engine Speed and Machine Performance 18
3.11 Operating on Slopes 18
3.12 To Start 19
3.13 To Stop 19
4. Maintenance 20
4.1 General Maintenance 20
4.2 Maintenance Schedule 21
4.3 Air Filter 22
4.4 Spark Plug 23
4.5 Cleaning Sediment Cup 24
4.6 Adjusting Idle Speed 25
4.7 Carburetor Adjustment 25
4.8 Drive Belt 26
4.9 Exciter Oil 27
4.10 Control Circuit Oil 27
4.11 Bleeding the Control Circuit 28
4.12 Re-installing Piston in Control Assembly 29
5. Repair Procedures 30
5.1 General Repair 30
5.2 Checking Exciter Operation 31
5.3 Exciter Exploded View Illustration 32
5.4 Exciter Parts List 33
5.5 Removing Exciter 34
5.6 Installing Exciter 35
5.7 Exciter Assembly Cross Section 36
5.8 Exciter Cross Section List of Components 37
5.9 Servicing Exciter 38
5.10 Disassembling the Exciter 38
5.11 Re-assembling the Exciter 40
5.12 Servicing the Clutch 44
5.13 Replacing the Engine 45
5.14 Engine Replacement—Honda 46
5.15 Engine Replacement—Robin 47
6. Troubleshooting 48
1. Safety Information
1.1 Operating Safety
1.2 Operator Safety while using Internal Combustion Engines
1.3 Service Safety
1.4 Labels
2. Technical Data
2.1 Engine
2.2 Plate
2.3 Lubrication
2.4 Dimensions
3. General Information
3.1 Application
3.2 Tools
3.3 Ordering Parts
3.4 Reference Numbers ( )
3.5 Weight Block
3.6 Lifting and Transporting the Machine
3.7 Storage
3.8 Theory of Operation
3.9 Directional and Speed Control
3.10 Engine Speed and Machine Performance
3.11 Operating on Slopes
3.12 To Start
3.13 To Stop
4. Maintenance
4.1 General Maintenance
4.2 Maintenance Schedule
4.3 Air Filter
4.4 Spark Plug
4.5 Cleaning Sediment Cup
4.6 Adjusting Idle Speed
4.7 Carburetor Adjustment
4.8 Drive Belt
4.9 Exciter Oil
4.10 Control Circuit Oil
4.11 Bleeding the Control Circuit
4.12 Re-installing Piston in Control Assembly
5. Repair Procedures
5.1 General Repair
5.2 Checking Exciter Operation
5.3 Exciter Exploded View Illustration
5.4 Exciter Parts List
5.5 Removing Exciter
5.6 Installing Exciter
5.7 Exciter Assembly Cross Section
5.8 Exciter Cross Section List of Components
5.9 Servicing Exciter
5.10 Disassembling the Exciter
5.11 Re-assembling the Exciter
5.12 Servicing the Clutch
5.13 Replacing the Engine
5.14 Engine Replacement—Honda
5.15 Engine Replacement—Robin
6. Troubleshooting
Torque – FrameMaker.pdf
Torque Values
Metric Fasteners (DIN)
Inch Fasteners (SAE)
Sealants – FrameMaker.pdf
Threadlockers and Sealants