Wacker Neuson DW60, DW90, DW100 Dumper Index:

Service manual
1 Operation
1.1 Information on this service manual
1.2 Identification of warnings and dangers
1.3 Explanation of symbols and abbreviations
1.4 Warranty and liability
1.5 Labels
1.6 Machine overview
1.7 Vehicle repair after recovery
1.8 Fire extinguisher
2 Technical data
2.1 Model designations and trade names
2.2 Engine
2.3 Traveling drive/axles
2.4 Brakes
2.5 Tires
2.6 Steering system
2.7 Work hydraulics
2.8 Maximum speed
2.9 Coolant
2.10 Noise emissions
2.11 Vibration
2.12 Hose identification code
2.13 Weight
2.14 Payload/stability
2.15 Electrical system
2.16 Tightening torques
2.17 Dimensions
3 Maintenance
3.1 Fluids and lubricants
3.2 Maintenance overview
3.3 Lubrication work
3.4 Lubrication plan
3.5 Maintenance plan
3.6 Information on maintenance
3.7 Maintenance accesses
3.8 Battery master switch
3.9 Fuel system
3.10 Engine lubrication system
3.11 Cooling system
3.12 Air filter
3.13 Washer system
3.14 V-belt
3.15 Replace the crankcase breather filter
3.16 Pressure check
3.17 Test report
3.18 Hydraulic system
3.19 Tires
3.20 Axles/traveling drive/transfer gearbox
3.21 Braking system
3.22 Air conditioning
3.23 Electrical system
3.24 Exhaust gas treatment
3.25 Resetting the maintenance meter
4 Engine
4.1 Perkins engine 854F-E34TTF
4.2 Perkins engine 854E-E34TAWF/854F-E34TWF
4.3 Perkins engine 1104D-44T
4.4 Fuel system
5 Hydraulic system
5.1 Hydraulic pump
5.2 Steering valve
5.3 Priority valve
5.4 Main control block
5.5 Pressure relief valve
5.6 Brake valve
5.7 Gearbox changeover valve (DW90/DW100)
5.8 Master brake cylinder
5.9 Traveling drive
5.10 Malfunctions of the hydraulic system
6 Electrical system
6.1 Ohmic law (current, voltage, resistance); Power
6.2 Measuring equipment, measuring methods
6.3 Cable color coding
6.4 Relays
6.5 Electrical system
6.6 Lights wiring harness
6.7 Main wiring harness Tier IV
6.8 Main wiring harness Tier IV
6.9 Main wiring harness Tier III
6.10 Main wiring harness Tier III
6.11 Rear wiring harness (up to serial numbers WNCD1801EPAL00717 (DW60), WNCD1802APAL00463 (DW90), WNCD1803KPAL00191 (DW100))
6.12 Rear wiring harness (from serial numbers WNCD1801EPAL00717 (DW60), WNCD1802APAL00463 (DW90), WNCD1803KPAL00191 (DW100))
6.13 Front lights wiring harness
6.14 Socket wiring harness
6.15 Seat console wiring harness
6.16 Seat console wiring harness
6.17 Battery wiring harness
6.18 Clearance lights wiring harness
6.19 Numberplate light wiring harness (up to serial numbers WNCD1801TPAL00574 (DW60), WNCD1802HPAL00367 (DW90), WNCD1803KPAL00188 (DW100))
6.20 Numberplate light wiring harness (from serial numbers WNCD1801TPAL00574 (DW60), WNCD1802HPAL00367 (DW90), WNCD1803KPAL00188 (DW100))
6.21 Cabin wiring harness
Diagrams
7 Diagrams
7.1 Hydraulics diagram (legend)
7.2 Hydraulics diagram DW60/DW60P/DW60 LRC
7.3 Hydraulics diagram DW90/DW100
7.4 Wiring diagram (legend)
7.5 Wiring diagram Tier III
7.6 Wiring diagram Tier IV (DW60 up to serial number WNCD1801LPAL00570)
7.7 Wiring diagram legend Tier IV (DW 60 from serial number WNCD1801HPAL00571
7.8 Wiring diagram Tier IV (DW 60 from serial number WNCD1801HPAL00571)
8 Options
8.1 Immobilizer (option)
9 Diagnosis code list (SPN)