Format: PDF (Printable Document)
File Language: English
File Pages: 860
File Size: 24.81 MB (Speed Download Link)
Brand: Wacker Neuson
Model: WL95 Wheel Loader
Type of Document: Repair Manual
$ 45
Repair Manual
E Introduction
E.1 Notes on the repair manual
E.2 Safety instructions
E.3 Tightening torques
1 Maintenance
1.1 Maintenance work, Instructions
1.2 Maintenance overview
1.3 Fluids and lubricants
1.4 Maintenance accesses
1.5 Service position of the cab
1.6 Folding down additional counterweight
1.7 Cleaning and maintenance
1.8 Lubrication work
1.9 Fuel system
1.10 Engine lubrication system
1.11 Exhaust after-treatment system (EAT)
1.12 Setting valve tip clearance
1.13 Cooling system
1.14 Air filter
1.15 V belt/flat belt
1.16 Hydraulic system
1.17 Electrical system
1.18 Heating, ventilation and air conditioning system
1.19 Washer system
1.20 Axles/drive
1.21 Brake system
1.22 Pressure accumulator
1.23 Tires
1.24 Implements
1.25 Trailer coupling
1.26 Exhaust gas treatment
1.27 Camera system
1.28 Machine preservation
2 Engine
2.1 Engine TCD 3.6
2.2 Starter M001 – Engine TCD 3.6
2.3 Alternator G001 – Engine TCD 3.6
2.4 Fuel pump M009 – engine TCD 3.6
2.5 Fuel filter console – engine TCD 3.6
2.6 Water separator console – engine TCD 3.6
2.7 Engine TCD 4.1
2.8 Engine starter M001 – engine TCD 4.1
2.9 Alternator G001 – engine TCD 4.1
2.10 Water separator console – engine TCD 4.1
2.11 EAT console
2.12 DOC/DPF
2.13 SCR catalytic converter
2.14 Mixing section
2.15 Air filter
2.16 Centaflex-coupling
2.17 Fuel tank
2.18 Tank sensor B001
2.19 Discharge module
2.20 DEF tank with extraction unit
2.21 Accelerator pedal R011
3 Cooling
3.1 Hydraulic oil cooler
3.2 Charge air water radiator
3.3 Coolant reservoir
3.4 Fan motor T014
3.5 Fan pump T013
3.6 Air guidance plate
3.7 Fan valve L072
4 Transmission/coupling/ cardan shafts
4.1 Cardan shafts 20 km/h (12 mph)
4.2 Cardan shafts 40 km/h (25 mph)
4.3 Hydraulic motor T010
4.4 Intermediate gearbox
4.5 Repairing the intermediate gearbox
4.6 High-speed transmission P370
4.7 Repairing the high-speed gearbox P370
5 Axles
5.1 Front axle
5.2 Rear axle
5.3 Type label – front/rear axle
5.4 Tightening torques
5.5 Sealing work
5.6 Differential
5.7 Special tools
6 Brakes
6.1 Parking brake
6.2 Repair brake
6.3 Brake pedal
6.4 Brake valve C013
6.5 Pressure accumulator charge valve L078
6.6 Compressed air console (opt.)
6.7 Compressed air tank (opt.)
6.8 Air compressor – engine TCD 3.6
6.9 Air compressor – engine TCD 4.1
7 Steering system
7.1 Steering orbitrol C042
7.2 Steering cylinder Z012
7.3 Sealing steering rams
8 Hydraulics
8.1 Control unit C001
8.2 Rear hydraulics control unit C002
8.3 Work hydraulics variable displacement pump T003
8.4 Hydraulic pump T008
8.5 Diff./parking brake valve block C041
8.6 Valve block of loader unit stabilizer C023
8.7 Piston-type accumulator L022
8.8 Valve block for pressure relief C047
8.9 Filter housing Q007
8.10 Line filter Q008
8.11 Hydraulic oil tank L042
8.12 Quickhitch
8.13 Lock cylinder Z020
8.14 Lifting cylinder Z001
8.15 Tilt cylinder Z013
9 Electrical system
9.1 Battery isolator relay K141
9.2 Board
9.3 Preheating time control unit K005
9.4 Control lever D002
9.5 Display P014
9.6 Keypad D011
9.7 Jogdial N023
9.8 Automatic air conditioning N008
9.9 Inch potentiometer R002
9.10 Pressure transducer B051
9.11 Frame controller N004
9.12 Cab controller N015
9.13 Engine control unit N005
9.14 Frame wiring harness
11 Chassis
11.1 Pivot bearing middle joint
12 Trim
12.1 Engine cover
12.2 Counterweights
12.3 Trim bridge
12.4 Cab front covering
12.5 Inner cab trim
14 Cabin
14.1 Operator’s seat
15 Heating/air conditioning
15.1 Heat exchanger
15.2 Radial fan M004
15.3 Air conditioning system compressor – engine TCD 3.6
15.4 Air conditioning system compressor – engine TCD 4.1
15.5 Air conditioning cooler
15.6 Evaporator
15.7 Expansion valve
15.8 Dehumidifier
17 Automatic coupling
17.1 Autohitch
17.2 Towing device
17.3 Height adjustable ball hitches
23 Central lubrication system
23.1 Central lubrication unit M016