Format: PDF (Printable Document)
File Language: English
File Pages: 140
File Size: 8.48 MB (Speed Download Link)
Brand: Wacker Neuson
Model: WM80 Engine
Type of Document: Repair Manual
$ 45
1 Safety Information
1.1 Signal Words Used in this Manual
1.2 Safety Guidelines for Operating the Machine
1.3 Operator Safety while Using Internal Combustion Engines
1.4 Service Safety
2 Technical Data
2.1 Engine Specifications
2.2 Tune-up Specifications
2.3 Specifications for Bing Carburetors and for Tillotson Standard Carburetors
2.4 Operating and Idle Speeds
3 Maintenance
3.1 Periodic Maintenance Schedule
3.2 Storage
3.3 General Air Filter Maintenance
3.4 Cartridge-Type Air Filter
3.5 Disc-Type Air Filter
3.6 Low-Maintenance Air Filter
3.7 Dual-Element Air Cleaner
3.8 Three-Stage Air Cleaners
3.9 Engine Cleaning
3.10 Spark Plug
3.11 Muffler
3.12 Fuel Filter
3.13 Fuel Hoses
4 Starting and Ignition
4.1 Starter Assembly Exploded View
4.2 Disassembling the Starter
4.3 Inspecting the Starter
4.4 Assembling the Starter
4.5 Replacing the Starter Rope
4.6 Ignition System Diagram
4.7 Ignition System Operation
4.8 Checking Spark
4.9 Using Ignition Tester
4.10 Setting Air Gap
4.11 Replacing the Ignition Module
5 Carburetor Basics
5.1 Brands Used
5.2 Walbro Carburetor Operation
5.3 Versions of Tillotson Carburetor
5.4 Tillotson Carburetor Operation
5.5 Bing Carburetor Operation
5.6 Carburetor Adapters
6 Carburetor Replacement
6.1 Replacing the Walbro Carburetor (auto-release choke models)
6.2 Removing Walbro Carburetor (standard-choke models)
6.3 Removal, Tillotson with composite adapter
6.4 Tillotson with Straight-Through Adapters
6.5 Tillotson with Elbow Adapters
6.6 Replacing Bing Carburetor
7 Carburetor Overhaul
7.1 Walbro Carburetor Exploded View (auto-release-choke models)
7.2 Walbro Carburetor Components (auto-release-choke models)
7.3 Rebuilding the Walbro Carburetor (auto-release-choke models)
7.4 Walbro Carburetor Exploded View (standard-choke models)
7.5 Walbro Carburetor Components (standard-choke models)
7.6 Rebuilding the Walbro Carburetor (standard-choke models)
7.7 Tillotson Carburetor Exploded View
7.8 Tillotson Carburetor Components
7.9 Bing Carburetor Exploded View
7.10 Bing Carburetor Components
8 Carburetor Inspection and Adjustment
8.1 Inspection
8.2 Adjusting the Inlet Control Lever
8.3 Carburetor Adjustments
9 Carburetor Troubleshooting
9.1 Troubleshooting Walbro Carburetors
9.2 Troubleshooting Tillotson and Bing Carburetors
10 Disassembly and Reassembly
10.1 Tools
10.2 Special Tools
10.3 Ordering Parts
10.4 Reference Numbers ( )
10.5 Threadlocking Compounds
10.6 Removing the WM 80 Engine from BS Rammers (auto-release-choke models)
10.7 Removing the WM 80 Engine from BS Rammers (standard-choke models)
10.8 Removing the WM 80 Engine from BH 23 Breakers
10.9 Removing the Clutch
10.10 WM 80 Exploded View
10.11 WM 80 Exploded View Components
10.12 WM 80 Cross Section
10.13 WM 80 Cross Section Components
10.14 Vacuum Testing Cylinder
10.15 Cylinder and Piston Removal
10.16 Cylinder and Piston Inspection
10.17 Cylinder and Piston Installation
10.18 Inspecting Connecting Rod and Crankshaft
10.19 Disassembling the Crankcase
10.20 Assembling the Crankcase
10.21 Crankshaft Bearings
10.22 Bearing Installation
Torque.pdf
Torque Values
Metric Fasteners (DIN)
Inch Fasteners (SAE)
Sealants.pdf
Threadlockers and Sealants