Komatsu BR500JG-1 Crusher Index:

• COVER
• 1. FOREWORD
• 2. SAFETY INFORMATION
• 3. TO THE USER
• 4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
• 5. CONTENTS
• SAFETY
  • 1. GENERAL PRECAUTIONS
  • 2. PRECAUTIONS DURING OPERATION
    • 2.1 BEFORE STARTING ENGINE
    • 2.2 AFTER STARTING ENGINE
    • 2.3 CRUSHER (CRUSHING) OPERATIONS
    • 2.4 BATTERY
    • 2.5 TOWING
  • 3. PRECAUTIONS FOR MAINTENANCE
  • 4. POSITION FOR ATTACHING SAFETY LABELS
• OPERATION
  • 1. GENERAL VIEW
  • 2. EXPLANATION OF INSTRUMENTS
    • 2.1 VEHICLE MONITORING SYSTEM
    • 2.2 SWITCH UNIT
    • 2.3 CONTROL LEVER,DIAL,PATROL LIGHT
    • 2.4 CAP AND COVER WITH LOCK
    • 2.5 DUST INDICATOR
    • 2.6 FUSIBLE LINK
    • 2.7 FUSE
    • 2.8 ADDITIONAL LAMP CONNECTOR
    • 2.9 RADIO CONTROL
  • 3.OPERATING PROCEDURES
    • 3.1 CHECK BEFORE STARTING
    • 3.2 STARTING THE ENGINE
    • 3.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE
    • 3.4 MOVING MACHINE OFF
    • 3.5 STEERING (CHANGING THE COURSE)
    • 3.6 STOPPING THE VEHICLE
    • 3.7 STARTING CRUSHER OPERATIONS
    • 3.8 OPERATIONS STARTING PROCEDURES OF (NEW) CRUSHER
    • 3.9 BASIC HANDLING OF GRIZZLY FEEDER (EFFECTIVE MUCK REMOVING METHOD)
    • 3.10 WATER SPRINKLER
    • 3.11 FINISHING OPERATIONS
    • 3.12 AFTER COMPLETING OPERATIONS
    • 3.13 STOPPING THE ENGINE
    • 3.14 CHECKS AFTER STOPPING ENGINE
    • 3.15 REVERSE ROTATION FUNCTION OF CRUSHER
    • 3.16 AUTOMATIC STOPPING OF BELT CONVEYOR
    • 3.17 PROHIBITED OPERATIONS
    • 3.18 PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS
  • 4. TRANSPORTATION
    • 4.1 PACKING STYLE FOR TRANSPORTATION
    • 4.2 LOADING,UNLOADING WORK
    • 4.3 PRECAUTIONS FOR LOADING
    • 4.4 PRECAUTIONS FOR TRANSPORTATION
  • 5. LONG-TERM STORAGE
    • 5.1 BEFORE STORAGE
    • 5.2 DURING STORAGE
    • 5.3 AFTER STORAGE
  • 6. TROUBLESHOOTING
    • 6.1 PHENOMENA THAT ARE NOT FAILURES
    • 6.2 METHOD OF TOWING MACHINE
  • 7. WHEN THE BATTERY HAS DISCHARGED
    • 7.1 BATTERY REMOVAL AND INSTALLATION
    • 7.2 BATTERY CHARGES
    • 7.3 STARTING ENGINE WITH BOOSTER CABLES
• MAINTENANCE
  • 1. GENERAL INSTRUCTIONS ON MAINTENANCE OPERATIONS
  • 2. AIR BLEEDING FROM CIRCUIT
    • 2.1 AIR BLEEDING IN THE MAIN PUMP
    • 2.2 STARTING THE ENGINE
    • 2.3 AIR BLEEDING IN THE CRUSHER MOTOR
    • 2.4 BLEEDING AIR FROM GRIZZLY FEEDER MOTOR
    • 2.5 AIR BLEEDING IN THE BELT CONVEYOR MOTOR
    • 2.6 AIR BLEEDING IN THE TRAVEL MOTOR (PERFORM THIS ONLY WHEN THE OIL IN THE TRAVEL MOTOR CASE IS DRAINED.)
    • 2.7 AIR BLEEDING IN THE CYLINDER
    • 2.8 STARTING OPERATIONS
  • 3. OIL FILLER AND OIL LEVEL GAUGE
  • 4. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
    • 4.1 INTRODUCTION OF NECESSARY TOOLS
    • 4.2 TORQUE LIST
  • 5. MAINTENANCE TABLE
  • 6. PERIODIC MAINTENANCE
    • 6.1 CHECK BEFORE STARTING
    • 6.2 EVERY 100 HOURS SERVICE
    • 6.3 EVERY 250 HOURS SERVICE
    • 6.4 EVERY 500 HOURS SERVICE
    • 6.5 EVERY 1000 HOURS SERVICE
    • 6.6 EVERY 2000 HOURS SERVICE
    • 6.7 EVERY 4000 HOURS SERVICE
    • 6.8 EVERY 5000 HOURS SERVICE
  • 7. WHEN REQUIRED
    • 7.1 CHECK,CLEANING AND REPLACEMENT OF AIR CLEANER
    • 7.2 CLEANING OF THE INSIDE OF THE COOLING SYSTEM
    • 7.3 CHECK AND ADJUSTMENT FOR LOOSENESS OF TRACK SHOE BOLT
    • 7.4 TENSION CHECK AND ADJUSTMENT FOR THE TRACK SHOE
    • 7.5 CHECK,ADJUST,REPLACE CRUSHER
    • 7.6 CHECK,ADJUST BELT CONVEYOR
  • 8. WEAR PARTS
    • 8.1 WEAR PARTS RELATED TO THE BODY
    • 8.2 WEAR PARTS RELATED TO THE CRUSHER
    • 8.3 WEAR PARTS RELATED TO THE BELT CONVEYOR
  • 9. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
  • 10. PERIODIC REPLACEMENT OF IMPORTANT PARTS
  • 11. TROUBLESHOOTING
    • 11.1 CRUSHER
    • 11.2 ELECTRICAL EQUIPMENT
    • 11.3 BODY
    • 11.4 ENGINE
    • 11.5 BELT CONVEYOR
• SPECIFICATIONS AND CIRCUIT DIAGRAMS
  • 1. EXTERNAL VIEWS
  • 2. SPECIFICATIONS
• OPTIONS,ATTACHMENTS
  • 1. GENERAL PRECAUTIONS
    • 1.1 PRECAUTIONS RELATED TO SAFETY
  • 2. HYDRAULIC MAGNETIC SEPARATOR
    • 2.1 SPECIFICATION (KMG900L)
    • 2.2 GENERAL VIEW (KMG900L)
    • 2.3 PRECAUTIONS ON SAFETY
    • 2.4 CONNECTING METHOD TO MACHINE BODY
    • 2.5 PRECAUTIONS FOR USE
    • 2.6 INSPECTION AND ADJUSTMENT
    • 2.7 TROUBLES AND CORRECTIVE ACTIONS
    • 2.8 MAINTENANCE SCHEDULE CHART
  • 3. DEBRIS DISCHARGE CONVEYOR
    • 3.1 SPECIFICATION
    • 3.2 ASSEMBLY PROCEDURE
  • 4. HYDRAULIC MAGNETIC SEPARATOR HYDRAULIC HOSE CONNECTING METHOD
  • 5. MUCKING CONVEYOR HYDRAULIC HOSE CONNECTING METHOD