John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Repair Technical Manual (TM110719)

John Deere 9360R, 9410R, 9460R, 9510R, 9560R Tractors Index:

• Contents
  • General Information
    • Safety
      • Recognize Safety Information
      • Understand Signal Words
      • Follow Safety Instructions
      • Wear Protective Clothing
      • Service Machines Safely
      • Stay Clear of Rotating Drivelines
      • Handle Fluids Safely—Avoid Fires
      • Prevent Battery Explosions
      • Prepare for Emergencies
      • Remove Paint Before Welding or Heating
      • Avoid Heating Near Pressurized Fluid Lines
      • Handle Starting Fluid Safely
      • Avoid Hot Exhaust
      • Clean Exhaust Filter Safely
      • Prevent Acid Burns
      • Handle Agricultural Chemicals Safely
      • Clean Vehicle of Hazardous Pesticides
      • Handling Batteries Safely
      • Avoid Harmful Asbestos Dust
      • Dispose of Waste Properly
      • Avoid High-Pressure Fluids
      • Wait Before Opening High-Pressure Fuel System
      • Service Accumulator Systems Safely
      • Protect Against High Pressure Spray
      • Service Cooling System Safely
      • Prevent Machine Runaway
      • Keep ROPS Installed Properly
      • Avoid Backover Accidents
      • Park Machine Safely
      • Support Machine Properly
      • Work in Clean Area
      • Work In Ventilated Area
      • Illuminate Work Area Safely
      • Use Proper Lifting Equipment
      • Service Tires Safely
      • Instructional Seat
      • Service Front-Wheel Drive Tractor Safely
      • Use Steps and Handholds Correctly
      • Transport Tractor Safely
      • Practice Safe Maintenance
      • Use Proper Tools
      • Construct Dealer-Made Tools Safely
      • Replace Safety Signs
      • Install All Guards
      • Live With Safety
    • General Information
      • List of References
      • Trademarks
      • Sealants and Adhesives Cross-Reference Chart
      • Metric Bolt and Screw Torque Values
      • Unified Inch Bolt and Screw Torque Values
      • Face Seal Fittings Assembly and Installation—All Pressure Applications
      • Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures
      • Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
      • SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
      • SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
      • Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
      • SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
      • SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
      • External Hexagon Port Plug Torque Chart
      • Prevent Hydraulic System Contamination
      • Check Oil Lines and Fittings
      • Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
      • Identify Zinc-Flake Coated Fasteners
      • Use Torque Wrench Adapter
      • Servicing and Connecting Snap to Connect STC® Fittings
      • Use Special Wrench
      • Install Hydraulic Fittings
      • Glossary of Terms
  • Engine
    • Component Removal and Installation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Remove 9.0 L Engine
      • Install 9.0 L Engine
      • Remove 13.5 L Engine
      • Install 13.5 L Engine
      • Remove and Install Engine Oil Pan
    • Engine Repair
      • List of References
      • Repair Engine—Use CTM
  • Fuel and Cooling Systems
    • Diesel Fuel System
      • List of References
      • Specifications
      • Drain Fuel Tanks
      • Remove and Install Left-Hand Fuel Tank
      • Remove and Install Right-Hand Fuel Tank
      • Remove and Install Crossover Tank
      • Replace Fuel Filter, Fuel Pump, and Bleed Fuel System
    • Air Intake System
      • List of References
      • Specifications
      • Air Intake Pipe Connections
      • Remove and Install Intake Housing—9.0 L
      • Remove and Install Intake Housing—13.5 L
      • Remove and Install Aspirator Hose
      • Remove and Install Charge Air Cooler Pipes—9.0 L
      • Remove and Install Charge Air Cooler Pipes—13.5 L
    • Engine Cooling System
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Other Material
      • Draining, Flushing, and Refilling Cooling System—9.0 L Engine
      • Draining, Flushing, and Refilling Cooling System—13.5 L Engine
      • Test Radiator and Deaeration Tank
      • Test Deaeration Cap
      • Remove and Install Radiator—9.0 L Engine
      • Remove and Install Radiator—13.5 L Engine
      • Remove and Install Charge Air Cooler—9.0 L Engine
      • Remove and Install Charge Air Cooler—13.5 L Engine
      • Inspect Belt Tensioner
      • Drive Belt Routings
      • Remove and Install Vari-Cool™ Fan Belt—9.0 L Engine
      • Remove and Install Vari-Cool™ Drive Assembly—9.0 L Engine
      • Remove and Install Vari-Cool™ Fan Driven Assembly—9.0 L Engine
      • Repair Vari-Cool™ Drive Assembly—9.0 L Engine
      • Repair Vari-Cool™ Fan Driven Assembly—9.0 L Engine
      • Check and Fill Vari-Cool™ Fan Sheaves—9.0L Engine
      • Remove and Install Vari-Cool™ Fan Belt—13.5 L Engine
      • Remove and Install Vari-Cool™ Drive Assembly—13.5 L Engine
      • Remove and Install Vari-Cool™ Fan Driven Assembly—13.5 L Engine
      • Repair Vari-Cool™ Drive Assembly—13.5 L Engine
      • Repair Vari-Cool™ Fan Driven Assembly—13.5 L Engine
      • Check and Fill Vari-Cool™ Fan Sheaves—13.5L Engine
      • Remove and Install Vari-Cool™ Control Valve
      • Repair Vari-Cool™ Control Valve
    • Coolers and Air Conditioning Condenser
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Remove and Install Hydraulic Oil and Fuel Cooler
      • Remove and Install Air Conditioner Condenser
      • Leak Test Hydraulic Oil Cooler
    • Exhaust System
      • List of References
      • Specifications
      • Service Exhaust System
  • Electrical
    • Connectors
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Use Electrical Insulating Compound
      • Using High-Pressure Washers
      • Repair AMP Connector
      • Repair AMPSEAL 16™ Connectors
      • CAN Controlled SCV Connectors
      • Remove Connector Body from Blade Terminals
      • CINCH™ Wedgebox Connectors
      • Exploded View—CINCH™ Flexbox Connectors
      • CINCH™ Flexbox Connectors
      • Repair CPC™ Blade Type Connectors
      • Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors
      • Repair DEUTSCH™ Connectors
      • Repair DEUTSCH™ Implement Connectors
      • Repair ITT Connector
      • Repair Small MATE-N-LOC™ Socket Connector
      • Repair Small MATE-N-LOC™ Pin Connector
      • Repair (Pull Type) METRI-PACK™ Connectors
      • Repair (Push Type) METRI-PACK™ Connectors
      • Repair Molex™ Control Unit Connectors
      • Repair Molex Connector
      • Repair SUMITOMO™ Connectors
      • Repair Tyco Fuel Injector Connector
      • Repair Weather Pack™ Connector
      • Repair YAZAKI™ Connectors
    • Wiring Harness Routings
      • List of References
      • Convenience Outlet #2 Harness (Eur Only)
      • Convenience Outlet #2 Harness (NA Only)
      • Convenience Outlet #1 Harness (Eur Only)
      • Convenience Outlet #1 Harness (NA Only)
      • Roof Control Unit Power Cable
      • Cab Control Unit Power Cable
      • 9.0L Alternator Power Cable
      • 13L Alternator Power Cable
      • Positive Battery Cable
      • Negative Battery Cable
      • Cab Power Cable
      • Cab Ground Cable
      • Rear Chassis Control Unit Power Cable
      • Battery Disconnect Switch Cable
      • Auxiliary Power Strip
      • Power Module Relay Harness (Eur Only)
      • Hood Light Harness
      • Left Tail Light Harness (Eur Only)
      • Right Tail Light Harness (Eur Only)
      • Front Light Bar Harness (Eur Only)
      • Rear Light Bar Harness (Eur Only)
      • Dual Power Mirror Harness
      • Extremity Light Harness (NA Only)
      • Front Console Harness (NA Only)
      • Front Console Harness (Eur Only)
      • Steering Column Harness
      • ATC Roof Harness
      • Manual HVAC Roof Harness
      • Auxiliary Audio Harness
      • Microphone Harness
      • Left Fender Harness (NA Only)
      • Right Fender Harness (NA Only)
      • Right Fender Harness (Eur Only)
      • Left Fender Harness (Eur Only)
      • Key Switch Control Harness
      • Rear Implement Lighting and Accessory Harness (NA Only)
      • Rear Implement Lighting and Accessory Harness (Eur Only)
      • Optional Roof Lighting Harness
      • Back-Up Alarm Harness
      • 9L Wheel Chassis Harness
      • 13.5L Wheel Chassis Harness (NA Only)
      • 13.5L Wheel Chassis Harness (Eur Only)
      • 13.5L Wheel Chassis Harness (Scraper Only)
      • PowerTech™ Wheel Chassis Harness
      • PowerTech™ Wheel Chassis Harness (Eur Only)
      • PowerTech™ Wheel Chassis Harness (Scraper Only)
      • Rear Chassis Harness (Without Hitch)
      • Rear Chassis Harness (With Hitch)
      • Rear Chassis Harness (Scraper Only)
      • MST Transmission Harness
      • PST Transmission Harness
      • Right Side Chassis Harness
      • Exhaust Filter Harness
      • MST Cab Harness (NA Only)
      • MST Cab Harness (Eur Only)
      • PST Cab Harness (NA Only)
      • PST Cab Harness (Eur Only)
      • Rear PTO Harness
      • Main Armrest Control Unit Harness
      • Standard Armrest Control Unit Harness
      • Armrest Control Unit Harness
      • MST Hi/Low Lever Harness
      • PST Shift Lever Harness
      • PST Auto Mode Switch Harness
      • Optional SCV Controls Harness (Scraper Only)
      • Optional SCV Controls Backlighting Extension Harness (Scraper Only)
      • CommandCenter™ Display Programming Harness
      • Single Reduction Axle Harness
      • Front Double Reduction Axle Harness
      • Rear Double Reduction Axle Harness
      • AutoTrac™ Harness
      • Draft Sensor Extension Harness
      • Autoload™ Harness
      • Backup Hydraulic Pump Positive Cable
      • Backup Hydraulic Pump Negative Cable
      • JDLink™ (MTG) Harness
      • JDLink™ (MTG) Satellite Harness
      • Roof Lighting Harness (NA Only)
      • Roof Lighting Harness (Eur Only)
      • ISO 11786 Cornerpost Harness
      • ActiveSeat™ Harness
      • Standard Seat Harness
      • Heated Seat Power Harness
      • Heated Seat Switch Harness
      • Heated Seat Heater Element Harness
      • Power Standard Mirror Harness
      • Power Extend Mirror Harness
      • AutoTrac™ Valve Harness
      • AutoTrac™ Steering Angle Sensor Harness
    • Charging Circuit
      • List of References
      • Disconnect Electrical Circuit
      • Repair Alternator—Use CTM
      • Replace Alternator
      • Replace Batteries
    • Starting Circuit
      • List of References
      • Specifications
      • Repair Starter—Use CTM
      • Remove and Install Starter
      • Replace Master Fuse
      • Remove and Install Start Circuit Relay
    • Relays, Fuses, Solenoids, and Switches
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • General Repair Procedures—Solenoids and Switches
      • Removal, Repair, and Installation—Engine Electronics
      • Load Center Fuses and Relays
      • Replace Differential Lock Solenoid—Single Reduction Axle
      • Replace Axle Lube Bypass Solenoid—Double Reduction Axle
      • Replace Two-Speed Clutch Hi-Lo Solenoid—MST
      • Replace Solenoid Valves—PST
      • Replace Park Brake Valve Solenoids
      • Replace Fan Clutch Solenoids
      • Replace Starting Aid Switch
      • Replace Ignition Switch
      • Replace Key Switch Control
      • Replace Differential Lock Switch
      • Replace Neutral Start Switch—MST
      • Replace Neutral Start Switch—PST
      • Replace Brake Light Switch
      • Replace Cab Door Light Switch
      • Replace Seat Raise/Lower Switch
      • Replace Seat Firmness Switch—ActiveSeat™
      • Replace Heated Seat Switch
      • Replace Operator Presence Switch
      • Replace A/C Dual Pressure Switch
      • Replace A/C Deicing Switch
      • Replace Manual A/C Blower Motor Resistor
    • Monitoring Systems and Sensors
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • General Information—Monitoring Systems
      • Replace Steering Column Module
      • Control Unit and Display Identification
      • Replace Control Units
      • Replace Engine Coolant Level Sensor
      • Replace Engine Coolant Loss Sensor
      • Replace Fuel Level Sensor
      • Remove, Inspect, and Adjust Clutch Position Sensor
      • Replace Steering Input Device
      • Replace AutoTrac™ Sensor
      • Replace Transmission Lube Oil Pressure Sensor—MST
      • Replace Transmission Oil Filter Restriction Sensor—MST
      • Replace Axle Filter Restriction Sensor—Double Reduction Axle
      • Replace Axle Lube Pressure Sensor—Single Reduction Axle
      • Replace Axle Lube Pressure Sensor—Double Reduction Axle
      • Replace Hydraulic Oil Temperature Sensor
      • Replace Hydraulic Oil Filter Restriction Sensor
      • Replace Wheel Speed Sensor—MST
      • Replace Radar Sensor
      • Replace Hitch Position Sensor
      • Remove, Install, and Adjust Draft Sensor
    • Armrest Control
      • List of References
      • Armrest Test Procedures
      • Remove and Install CommandARM™ Assembly
      • Replace Armrest Interface Control Unit (AIC)
      • Replace Engine Speed Control
      • Replace SCV Control Lever
      • Replace Hitch Control
      • Replace Rear PTO Switch
      • Replace iTEC™ Sequence Switch
      • Replace Resume Switch
      • Replace Transmission Control (PST)
      • Exploded View—Hi-Lo Clutch Control (MST)
    • Implement and Accessory Connectors
      • List of References
      • Replace Seven-Terminal Outlet Socket
      • Replace GreenStar™ Terminal Connector
      • Replace Auxiliary Power Strip
      • Replace Three-Pin Accessory Outlet—Right-Hand Console
      • Replace Three-Pin Accessory Outlet—Storage Box
      • Replace and Adjust Field Lights
    • Convenience and Accessory Components
      • List of References
      • Specifications
      • Replace Circulation Blower Motor
      • Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor
      • Replace Wiper Motors
      • Replace Windshield Washer Pumps
      • Remove Radio and Speakers
  • 18-Speed Power Shift Transmission
    • Component Removal and Installation
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Power Shift Transmission
      • Install Transmission in Rollover Stand Bracket
      • Install Power Shift Transmission
    • In Tractor Repair
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Filter Relief Valve
      • Disassemble and Assemble Filter Relief Valve
      • Replace Transmission Pressure Regulating Valve
      • Remove, Repair, and Install Filter Relief Valve Housing
      • Remove and Install Output Yokes
      • Repair Internal Park Brake
      • Replace Input and Output Shaft Seals
    • Transmission Repair
      • List of References
      • Repair 18-Speed PST
    • Transmission Cleanup
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Perform Transmission Cleanup
  • Mechanical Shift Transmission (MST)
    • Component Removal and Installation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Mechanical Shift Transmission
      • Install Transmission on Engine Rotation Stand
      • Install Mechanical Shift Transmission
      • Transmission/Axle Oil Fill—MST
      • Check Transmission Oil Level
    • Transmission Oil Filter Relief Valve Housing
      • List of References
      • Specifications
      • Remove Filter Relief Valve Housing
      • Install Filter Relief Valve Housing
    • Transmission Control Valve Housing
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Repair Clutch Pedal
      • Remove and Install Clutch Operating Cable
      • Adjust Clutch Cable
      • Remove Transmission Control Valve Housing
      • Cross-Sectional View—Transmission Control Valve
      • Exploded View—Transmission Control Valve
      • Disassemble, Inspect, and Assemble Transmission Control Valve Housing
      • Install Transmission Control Valve
    • Transmission Pump
      • List of References
      • Specifications
      • Remove Transmission Pump
      • Cross-Sectional View—Transmission Pump and Bearing Quill
      • Disassemble, Inspect, and Assemble Transmission Pump
      • Install Transmission Pump
    • Transmission Front Cover
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Transmission Front Cover
      • Remove, Inspect, and Install Front Cover Parts
      • Install Transmission Front Cover
    • Hi-Lo Clutch and Brake
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—Hi-Lo Clutch and Brake
      • Exploded View—Hi-Lo Clutch and Brake
      • Remove Clutch and Brake Pack
      • Disassemble, Inspect, and Assemble Hi-Lo Clutch and Brake Assembly
      • Install Hi-Lo Clutch and Brake Assembly
    • Hi-Lo Planetary
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Cross-Sectional View—Hi-Lo Planetary
      • Exploded View—Hi-Lo Planetary
      • Remove Hi-Lo Planetary Assembly
      • Disassemble, Inspect, and Assemble Hi-Lo Planetary
      • Install Hi-Lo Planetary Assembly
    • Spacer Housing
      • List of References
      • Other Material
      • Remove, Inspect, and Install Spacer Housing and Parts
    • Traction Clutch
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Traction Clutch Assembly
      • Cross-Sectional View—Traction Clutch
      • Exploded View—Traction Clutch
      • Disassemble, Inspect, and Assemble Traction Clutch
      • Remove and Inspect Traction Clutch Manifold
      • Install Traction Clutch Manifold
      • Install Traction Clutch Assembly
    • Transmission Gear Drives
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—Transmission Gear Drives
      • Remove Transmission Top Shaft, Upper Countershaft, Lower Countershaft, and Output Shaft
      • Cross-Sectional and Exploded Views—Top Shaft
      • Cross-Sectional and Exploded Views—Upper Countershaft
      • Cross-Sectional and Exploded Views—Lower Countershaft
      • Cross-Sectional and Exploded Views—Output Shaft
      • Disassemble and Inspect Shafts
      • Disassemble and Inspect Synchronizer
      • Assemble Synchronizer
      • Assemble Lower Countershaft
      • Assemble Upper Countershaft
      • Disassemble and Assemble Park Pawl Assembly
      • Cross-Sectional and Exploded Views—Shifter Cams
      • Remove and Install Shifter Cams
      • Adjust Neutral Start and Reverse Switches
      • Disassemble and Assemble Shifter Fork
      • Remove and Install Front Case Parts
      • Remove and Install Reverse Idler Gear
      • Install Transmission Shafts
      • Install Rear Case
      • Adjust Shaft End Play
      • Install Yoke Seals and Yokes
    • Transmission Cleanup
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Perform Transmission Cleanup
    • Shift Levers and Linkage
      • List of References
      • Specifications
      • Remove and Install Shift Lever Control Assembly
      • Exploded View—Shifter Lever Control Assembly Components
      • Disassemble, Inspect, and Assemble Shift Lever Control Assembly
      • Remove, Disassemble, Assemble, and Install Upper Shift Rods
      • Remove, Disassemble, Assemble, and Install Shifter Bell Crank Components
      • Remove, Disassemble, Assemble, and Install Lower Shift Rods
      • Adjust Lower Shift Rods
      • Adjust Neutral Lockout Plate
  • Drive Systems
    • Component Removal and Installation
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Remove and Install PTO Clutch
      • PTO-to-Transmission Alignment
      • Remove and Install PTO Drop Box Assembly
    • Engine Coupler
      • List of References
      • Specifications
      • Replace Engine Coupler
    • Drive Shafts
      • List of References
      • Specifications
      • Remove and Install Engine-to-Transmission Drive Shaft—MST
      • Remove and Install Engine-to-Transmission Drive Shaft—PST
      • Inspect and Replace Universal Joints
    • PTO Clutch
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—PTO Clutch Assembly
      • Exploded View—PTO Rear Cover and Brake Assembly
      • Exploded View—PTO Clutch Housing and Shaft
      • Exploded View—PTO Clutch Housing with Scavenge Pump
      • Exploded View—PTO Clutch Assembly
      • Disassemble, Inspect, and Assemble Scavenge Pump
      • Disassemble, Inspect, and Assemble PTO Clutch
    • PTO Clutch Valve
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Remove and Install PTO Clutch Valve
      • Exploded View—PTO Clutch Valve
      • Disassemble, Inspect, and Assemble PTO Clutch Valve
    • PTO Drop Box
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—PTO Housing Assembly
      • Disassemble, Inspect, and Assemble PTO Drop Box
  • Single Reduction Axles
    • Component Removal and Installation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Remove and Install Front Axle Assembly
      • Remove and Install Rear Axle Assembly
    • Repair Preparation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Axle Vertical Play—Quick Check
      • Install and Remove Axle Assembly Onto Repair Stand
    • Input Housing
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Input Housing/Cover
      • Cross-Sectional View—Input Housing/Cover
      • Disassemble Input Housing/Cover
      • Assemble Input Housing/Cover
      • Determine Spiral Bevel Pinion Shaft Cone Point Shim Pack
      • Continue Assembly of Input Housing Cover
      • Adjust Differential Drive Shaft
      • Install Input Housing/Cover
    • Differential
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Differential
      • Cross-Sectional View—Differential with Differential Lock
      • Cross-Sectional View—Standard Differential
      • Disassemble, Inspect, and Assemble Differential
      • Install Differential
      • Adjust Differential Preload
      • Adjust Differential Backlash
    • Final Drives
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Final Drive Assemblies
      • Cross-Sectional View—Final Drive
      • Disassemble Final Drive
      • Disassemble, Inspect, and Assemble Planet Pinion Carrier
      • Remove Axle Housing
      • Disassemble and Assemble Axle Housing
      • Disassemble, Inspect, and Assemble Axle Shaft
      • Install Axle Housing
      • Adjust Axle Bearings
      • Install Final Drive Assemblies
    • Brakes
      • List of References
      • Specifications
      • Replace Brakes
  • Double Reduction Axles
    • Component Removal and Installation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Identify Axles
      • Remove and Install Front Axle Assembly
      • Remove and Install Rear Axle Assembly
    • Repair Preparation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Axle Vertical Play—Quick Check
      • Install and Remove Axle Assembly in Repair Stand
    • Input Housing
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Input Housing
      • Cross-Sectional View—Input Housing
      • Disassemble and Assemble Input Housing
    • Differential
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Materials
      • Specifications
      • Remove Differential
      • Cross-Sectional View—Differential
      • Disassemble and Assemble
      • Install Differential
      • Adjust Preload
      • Set Cone Point and Adjust Backlash
      • Verify Input Quill Cone Point
    • Final Drives
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Remove Final Drive Assemblies
      • Disassemble Final Drive
      • Disassemble, Inspect, and Assemble First Stage Pinion Carrier
      • Disassemble, Inspect, and Assemble Second Stage Pinion Carrier
      • Assemble Final Drive
      • Remove Axle Housing
      • Disassemble and Assemble Axle Housing
      • Disassemble, Inspect, and Assemble Axle Shaft
      • Install Axle Housing
      • Adjust Axle Bearings
      • Install Final Drive Assemblies
    • Brakes
      • List of References
      • Specifications
      • Other Material
      • Essential, Recommended and Fabricated Tools
      • Disassemble and Assemble Brakes
  • Steering and Brakes
    • Steering Column
      • List of References
      • Specifications
      • Remove and Install Control Support
      • Repair Steering Column
    • Steering
      • List of References
      • Specifications
      • General Repair Procedures—Steering
      • Remove and Install Steering Valve
      • Exploded View—Steering Valve
      • Repair Steering Valve
      • Remove and Install AutoTrac™ Valve
      • Repair AutoTrac™ Valve
      • Exploded View—Priority Valve
      • Remove and Install Priority Valve
      • Repair Priority Valve
      • Remove and Install Backup Pump
      • Remove and Install Backup Manifold
      • Repair Backup Manifold
      • Bleed Steering System
    • Steering Cylinders
      • List of References
      • Other Material
      • Specifications
      • Remove and Install Steering Cylinders
      • Repair Steering Cylinder
    • Brakes
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • General Repair Procedures—Brake Valve
      • Remove and Install Brake Rod
      • Remove and Install Brake Valve
      • Repair Brake Valve
      • Remove and Install Secondary Brake Valve
      • Repair Secondary Brake Valve
      • Bleed Brakes
      • Check Brakes
      • Manually Release Park Brake—PST
    • Hydraulic Trailer Brake
      • List of References
      • Specifications
      • Hydraulic Trailer Brake System
      • Remove and Install Hydraulic Trailer Brake Valve
  • Hydraulics
    • Component Removal and Installation
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • Remove and Install Hydraulic Pump—Standard Flow Hydraulic System
      • Remove and Install High-Flow Hydraulic Pumps
      • Fill Hydraulic Pump Crankcase
    • Hydraulic System Repair
      • List of References
      • Specifications
      • General Repair Procedures—Hydraulic Systems
      • Drain and Fill Hydraulic Reservoir
      • Remove and Install Hydraulic Oil Reservoir
      • Clean Hydraulic Oil System Vent Filter
      • Hydraulic System Cleanup
    • Hydraulic Pump
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Specifications
      • Pump Identification—High-Flow Hydraulic
      • Remove and Install Pump Controller—75cm3 Hydraulic Pump
      • Replace Shaft Seal
      • Service Hydraulic Pump Control
      • Repair Hydraulic Pump
    • Axle Lubrication Pumps
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • Remove and Install Axle Lubrication Pump
      • Disassemble, Inspect, and Assemble Axle Lubrication Pump
      • Remove and Install Gear Pump Assembly
      • Remove and Install Rear Scavenge Pump
    • Filter Housings and Control Valves
      • List of References
      • Specifications
      • Remove, Inspect, and Install Primary Hydraulic Filter Housing
      • Remove and Install Axle Filter Housing
      • Remove, Inspect, and Install Cooler Bypass Valve
      • Remove and Install Front and Rear Return Valves
      • Remove and Install Hydraulic Return Valve
      • Remove and Install Axle Lube Pressure Control Valve
    • Hitch Valve, Selective Control Valves, and Couplers
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Remove and Install Hitch-SCV Valve Stack
      • Remove and Install High Flow Valve Stack
      • Disassemble and Assemble Hitch-SCV Valve Stack
      • Disassemble and Assemble Hitch-SCV Valve Stack – 3D Animation
      • Disassemble and Assemble Scraper High Flow Valve Stack
      • Service Pressure Compensator
      • Service Pressure Compensator – 3D Animation
      • Service Pressure Compensating Check Valve
      • Service Pressure Compensating Check Valve – 3D Animation
      • Service Spool Centering Spring Assembly
      • Service Spool Centering Spring Assembly – 3D Animation
      • Test Surge Relief Valve
      • Test Surge Relief Valve – 3D Animation
      • Service Surge Relief Valve
      • Service Surge Relief Valve – 3D Animation
      • Service Shuttle Valve
      • Service Shuttle Valve – 3D Animation
      • Remove and Install Coupler Housing
      • Remove and Install Coupler Housing – 3D Animation
      • Repair Couplers
      • Repair Couplers – 3D Animation
      • Repair High Flow Couplers
    • Hitch
      • List of References
      • Specifications
      • Remove and Install Lift Cylinder
      • Repair Hitch Lift Cylinder
      • Repair Hitch Lift Arm Assembly
  • Miscellaneous
    • Hood and Side Panels
      • List of References
      • Specifications
      • Position Hood Forward
      • Remove and Install Hood
      • Remove and Install Hood Screens
      • Remove and Install Hood Side Panels
      • Remove and Install Hood Latch
      • Adjust Fingerguard
      • Remove and Install Grille and Headlight Assembly
      • Adjusting Front Grille Lights
      • Aiming Head Lights
    • Drive Wheels and Dual Hubs
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Wheel Torque Wrench Adapter—JDG679
      • Wheel Weight Holding Wrench—JDG10958
      • Wheel Tightening Stand—DFRW219 or JDG10741
      • Adjusting and Tightening Wheels—Standard Cast Drive Wheel and Dual Hubs
      • Adjusting and Tightening Wheels—Steel Drive Wheel and Dual Standard Hubs
      • Adjusting and Tightening Wheels—Heavy-Duty Drive Wheels and Dual Hubs
      • Adjusting and Tightening—Heavy-Duty Dual Wheel Hubs
      • Installing Wheel Rim to Cast Wheel
      • Installing 76×50 B32 Flotation Wheel and Tire Assembly
  • Operator Station
    • Component Removal and Installation
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Specifications
      • Remove Cab
      • Install Cab
      • Repair Cab
      • Remove Inner Roof
      • Install Inner Roof
    • Heating, Ventilating, and Air Conditioning (HVAC)
      • List of References
      • Remove HVAC Module
      • Install HVAC Module
      • Remove and Install Heater Control Valve (Without ClimaTrak™)
      • Leak Test Manual Heater Control Valve
      • Remove and Install Heater Control Valve (With ClimaTrak™)
      • Remove and Install Mode Control Cable
    • Air Conditioning System
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • Hose and Tubing O-Ring Connection Torques
      • Discharge Air Conditioning System
      • Flushing, Purging, and Evacuating Information
      • Purge Air Conditioning System
      • Evacuate Air Conditioning System
      • Charge Air Conditioning System
      • Refrigerant Oil Information
      • Check Compressor Oil Charge
      • Determine Correct Refrigerant Oil Charge
      • Add Refrigerant Oil to System
      • Add Refrigerant Oil to Pressurized System
      • Remove and Install Compressor
      • Replace Receiver-Dryer
      • Remove and Install Expansion Valve
    • Air Suspension Seat
      • List of References
      • Essential, Recommended and Fabricated Tools
      • Other Material
      • Specifications
      • Remove and Install Seat
      • Repair Seat Air System
      • Repair Seat Suspension
      • Repair Seat Back
      • Repair Seat Control Knobs
    • ActiveSeat™
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Purging Air from ActiveSeat™ System
      • Remove and Install ActiveSeat™
      • Remove and Install ActiveSeat™ Actuator
      • Remove and Install ActiveSeat™ Actuator Hoses
      • Remove and Install ActiveSeat™ Control Valve Assembly
      • ActiveSeat™ Hydraulic Control Valve Block
      • Remove and Install ActiveSeat™ Accumulator
      • Checking and Charging Replacement Accumulators—ActiveSeat™
      • Repair ActiveSeat™ Air System
      • Repair ActiveSeat™ Suspension
      • Repair ActiveSeat™ Back
      • Repair ActiveSeat™ Control Knobs
    • Armrest
      • List of References
      • Remove and Install Left Hand Armrest
    • Cab Door and Windshield
      • List of References
      • Specifications
      • Repair Cab Door Latch
      • Cab Door Adjustment—Step 1
      • Cab Door Adjustment—Step 2
      • Cab Door Adjustment—Step 3
      • Cab Door Adjustment—Step 4
      • Preparing Windshield Glass or Side Window For Replacement
  • Hinge and Gudgeon
    • Hinge
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Replace Hinge Pins and Bushings
    • Gudgeon
      • List of References
      • Essential, Recommended, and Fabricated Tools
      • Other Material
      • Specifications
      • Exploded View—Standard Gudgeon
      • Exploded View—Severe Duty Gudgeon
      • Remove Gudgeon Drive Shaft
      • Inspect Universal Joint and Gudgeon Drive Shaft
      • Install Gudgeon Drive Shaft
      • Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Standard Duty Gudgeon
      • Replace Gudgeon Journal Bearings, Thrust Bearings, and Wear Plates—Severe Duty Gudgeon
      • Replace Gudgeon Spindle
  • Dealer Tools
    • Fabricated Tools
      • List of References
      • Fabricated Tools
      • DF1057—Axle Adjusting Tool
      • DFRW7—Differential Lifting Tool
      • DFRW30A—Axle Jacking Tool
      • DFRW63 – DFRW64 – DFRW65 – DFRW66 – DFRW81—Tap-Out Harnesses
      • DFRW72—Gudgeon Spindle Cooling Box
      • DFRW92—Mounting Guide Pins
      • DFRW94—Rear Axle Support Stand
      • DFRW103—Yoke Holding Tool
      • DFRW117—Transmission-Hydraulic Flusher
      • DFRW132—Differential Side Bevel Gear End Play Tool
      • DFRW147—Screw Jack
      • DFRW148—ActiveSeat™ Control Valve Holding Tool
      • DFRW150—SCV-Hitch Valve Stack Lifting Bracket
      • DFRW164—Axle Adjusting Tool
      • DFRW165—PST Park Brake Pump Off Hose Adapter
      • DFRW169—Gudgeon Oscillation Stop
      • DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly
      • DFRW219—Wheel Tightening Stand
    • Essential and Recommended Tools
      • List of References
      • D01006AA Bench-Mounted Holding Fixture
      • D01019AA Manually Operated Hydraulic Pump
      • D01045AA Disk Set
      • D01061AA Blind-Hole Puller Set
      • D05104ST Radiator Pressure Tester
      • D05223ST Engine Rollover Stand
      • JDG19 Lifting Eyes
      • JDG22 Seal Remover
      • JDG135 Driver Disk (140 mm or 5-1/2 in.)
      • JDG141 Extraction Tool
      • JDG155 Electrical Repair Tool Kit
      • JDG359 DEUTSCH Electrical Repair Tool Kit
      • JDG537 Driver Handle
      • JDG651 Planetary Timing Tool
      • JDG658 Special Hydraulic Wrench
      • JDG659 Oscillation Spindle Cap Tool
      • JDG660B Gudgeon Oscillation Stop
      • JDG667A 100 mm Axle Wheel Adjusting Tool
      • JDG668A 110 mm Axle Wheel Adjusting Tool
      • JDG669 Box-End Adapter
      • JDG673 Seal Installer Set
      • JDG679 Wheel Torque Wrench Adapter
      • JDG707 Crimping Tool
      • JDG708 AMP Crimping Tool
      • JDG740 Bearing Race Installer
      • JDG741 Bearing Installer
      • JDG744A Transmission Cover Removal Bracket
      • JDG751 Solenoid Removal Tool
      • JDG758 Bushing Installer
      • JDG783 Weather Pack Crimping Tool
      • JDG820 Flywheel Rotation Tool
      • JDG865 Crimping Tool
      • JDG867 Axle Seal Installer
      • JDG868 Axle Seal Installer
      • JDG877 Sealing Ring Loading Tool Set
      • JDG878 Sealing Ring Resizing Tool
      • JDG880B Differential Bearing Quill Adjustment Tool
      • JDG882 Mounting Guide Pins
      • JDG890A Planetary Carrier Lifting Tool
      • JDG923A Backlash Checking Tool
      • JDG924 Yoke Holding Tool
      • JDG926A Bearing Installer
      • JDG927 Axle Support Bracket
      • JDG929 Seal Remover and Installer
      • JDG930 Driver Disk (152 mm or 6 in.)
      • JDG931 Driver Disk (178 mm or 7 in.)
      • JDG932 Driver Disk (162 mm or 6-3/8 in.)
      • JDG933 Driver Disk (137 mm or 5-3/8 in.)
      • JDG938 Seal Installer
      • JDG948 Terminal Extractor Tool
      • JDG986 Driver Disk (133 mm or 5-1/4 in.)
      • JDG994 Journal Bearing Installer
      • JDG1005 Axle Support Bracket Adapter Set
      • JDG1006 PTO Clutch Housing Lifting Fixture
      • JDG1079 Lifting Bar
      • JDG1083 Axle Transport Cart
      • JDG1213 Tie Rod Wrench
      • JDG1288 Bearing Installer
      • JDG1289 Seal Installer
      • JDG1327 Alignment Tool Set
      • JDG1407 Bearing Installer
      • JDG1413 Bearing Cone Installer
      • JDG1419 Lifting Bridle
      • JDG1424 Support Block
      • JDG1487A Seal Installer Plate
      • JDG1488 Double Ended Socket Adapter
      • JDG1562B Axle Outer Seal Installer
      • JDG1563 Driver Disk 197 mm (7-3/4 in.)
      • JDG1573 Rear Axle Support Stand
      • JDG1574 Lifting Bracket
      • JDG1579 Coupler Tool
      • JDG1662 Spacer Ring
      • JDG1666 Park Brake Release Hand Pump Kit
      • JDG1727 Terminal Crimping Tool
      • JDG1744 Master Repair Kit
      • JDG1885 Snap-to-Connect Release Tools
      • JDG1890 Seal Installer
      • JDG8092 Driver Handle
      • JDG10049 Seal Installer
      • JDG10145 Terminal Crimping Tool
      • JDG10146 Extraction Tool
      • JDG10198 Terminal Crimping Tool
      • JDG10199 Rear Engine Lift Bracket
      • JDG10200 13.5L Front Engine Lift Bracket
      • JDG10227 Axle Mounting Bracket
      • JDG10296 Threaded Quill Adjustment Tool
      • JDG10353 DEUTSCH Crimp and Extractor Tool Set
      • JDG10539 Radiator Pressure Tester Adapter
      • JDG10540 Bearing Installer
      • JDG10541 Seal Installer
      • JDG10555 Recovery/Recycling Station
      • JDG10664 Relief Valve Core Removal Tool
      • JDG10665 Spool Centering Spring Assembly Tool
      • JDG10666 Pressure Compensator Removal Brush
      • JDG10667 Shuttle Valve Removal Tool
      • JDG10741 Wheel Tightening Stand
      • JDG10878 Bearing Installer
      • JDG10927 Terminal Extraction Tool
      • JDG10958 Wheel Weight Holding Wrench
      • JDG10974 Recovery/Recycling, and Charging Station
      • JDG11016 Die Assembly
      • JDG11017 Crimping Tool
      • JDG11019 Extraction Tool
      • JDG11202 Thermostat Seal Installer
      • JDG11228 Die Set
      • JDG11229 Die Set
      • JDG11230 Die Set
      • JDG11237 Extension Lead Harness Adapter
      • JDG11244 Radiator Pressure Tester Adapter
      • JDG11252 Front Lifting Bracket
      • JDG11255 Terminal Crimping Tool
      • JDG11258 Rear Lifting Bracket
      • JDG11306 STC Tool
      • JDG11324 Front Lifting Bracket
      • JDG11325 Rear Lifting Bracket
      • JDT24B Spring Washer Compressor
      • JDT35 Driver Disk
      • JT01778 Threaded Adapter (5/8 in. x 12 mm)
      • JT02044 Support Stands
      • JT02098 Air Conditioning R-12/R134a Fitting Kit
      • JT02129 Air Conditioning Oil Injector
      • JT03473 Coupler
      • JT03515 Accumulator Charging Set
      • JT05412 Universal Pressure Test Kit
      • JT05508 Lift Eye
      • JT05563 Nitrogen Charging Hose
      • JT05706 Torque Multiplier Wrench
      • JT05723 Medium-Duty Splitting Stand
      • JT05725 Universal Support Stand
      • JT05746 Portable Filter Caddy
      • JT05887 Transmission Mounting Adapter Set
      • JT07115 Master Hydraulic Kit
      • JT07115SUP Supplemental Master Hydraulic Kit
      • JT07119 Test Hose
      • JT07195B Technician’s Electrical Repair Kit
      • JT07219 Rear Axle Support Stand
      • JT07336 Lift Sling
      • RE37996 Neutral Start Switch Gauge

John Deere