John Deere TeamMate II 1200, 1400, and 1600 Series Inboard Planetary Axles Technical Manual (CTM43)

John Deere TeamMate II 1200, 1400, and 1600 Series Inboard Planetary Axles Index:

• Contents
  • TeamMate II 1200-1400-1600 Axles
    • Safety
      • Recognize Safety Information
      • Handle Fluids Safely—Avoid Fires
      • Prevent Battery Explosions
      • Prepare for Emergencies
      • Prevent Acid Burns
      • Handle Chemical Products Safely
      • Avoid High-Pressure Fluids
      • Park Machine Safely
      • Support Machine Properly
      • Wear Protective Clothing
      • Work in Clean Area
      • Service Machines Safely
      • Work In Ventilated Area
      • Illuminate Work Area Safely
      • Replace Safety Signs
      • Use Proper Lifting Equipment
      • Avoid Harmful Asbestos Dust
      • Avoid Heating Near Pressurized Fluid Lines
      • Remove Paint Before Welding or Heating
      • Use Proper Tools
      • Construct Dealer-Made Tools Safely
      • Dispose of Waste Properly
      • Live With Safety
    • General
      • General Inboard Planetary Axle Specifications— OEM Applications
      • Axle Identification
      • Serial Number Plates—John Deere Applications
      • Serial Number Plate—OEM Applications—1200 Series
      • Serial Number Plate—OEM Applications—1400 Series
      • Serial Number Plate—OEM Applications—1600 Series
      • General Repair Procedures
      • Sealants and Adhesives Cross-Reference Chart
      • Sealing Instructions
      • Transmission, Hydraulic, and Gear Case Oil
      • Service and Maintenance Schedule
      • Standard and Extreme Duty Axle—Oil Capacity (Approximate)
      • Super Wide Extreme Duty Axle—Oil Capacity (Approximate)
      • Check, Drain, and Refill Axle Oil—Standard and Extreme Duty Axles
      • Check, Drain, and Refill Axle Oil—Super Wide Extreme Duty Axles
      • Alternative and Synthetic Lubricants
      • Lubricant Storage
      • Mixing of Lubricants
      • Grease
      • Metric Bolt and Cap Screw Torque Values
      • Unified Inch Bolt and Cap Screw Torque Values
      • Unified Inch Bolt and Cap Screw Torque Values— Grade 180
      • Hydraulic Connections
    • 1200-1400 Oscillation Supports
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—Input Housing/Cover
      • Exploded View—Dual Input Oscillating Supports
      • Remove Input Oscillating Support
      • Disassemble and Inspect Input Oscillating Support
      • Assemble Input Oscillating Support
      • Install Oscillating Support—Non-helical Input Spline Axles
      • Install Oscillating Support—Helical Input Spline Axles
      • Remove, Disassemble, and Assemble Oscillating Support from Opposite End of Input
    • 1600 Oscillation Supports
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—Input Quill—Oscillating
      • Remove Oscillating Support
      • Disassemble Oscillating Support
      • Assemble Oscillating Support
      • Install Oscillating Support
      • Remove and Install Pivot Pin
      • Remove, Disassemble, and Assemble Oscillating Support from Opposite End of Input
    • Axle Assembly End Play
      • Specifications
      • Adjust Axle Assembly End Play—In Vehicle
    • 1200-1400 Non-Helical Input Spline Axle Input Housing
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Remove and Install Input Housing
      • Cross-Sectional View—Input Housing/Cover
      • Exploded View—Input Housing/Cover
      • Disassemble and Assemble Input Housing
      • Determine Differential Drive Shaft Cone Point Shim Pack
      • Continue Assembly
      • Adjust Input Pinion Shaft End Play
    • 1400 Helical Input Spline, Input Housing
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Remove and Install Input Housing
      • Cross-Sectional View—Input Housing/Cover
      • Exploded View—Input Housing/Cover
      • Disassemble and Assemble Input Housing
      • Determine Differential Drive Shaft Cone Point Shim Pack
      • Continue Assembly
      • Adjust Input Pinion Shaft End Play
    • 1600 Input Housing/Case Cover
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Install Axle in Repair Stand
      • Remove Input Housing/Cover
      • Cross-Sectional View—Input Housing/Cover
      • Exploded View—Input Housing/Cover
      • Disassemble Input Housing/Cover and Bevel Pinion Shaft
      • Assemble Input Housing/Cover and Bevel Pinion Shaft
      • Determine Differential Drive Shaft Cone Point Shim Pack
      • Continue Assembly of Input Housing/Cover
      • Install Input Housing/Cover
    • Disconnect and Input Housing/Case Cover
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Cross-Sectional View—Axle Disconnect and Input Housing/Case Cover
      • Cross-Sectional and Exploded Views—Axle Disconnect
      • Remove Disassemble and Assemble Axle Disconnect
      • Cross-Sectional and Exploded Views—Input Housing/Case Cover
      • Remove Input Housing/Case Cover
      • Disassemble Input Housing/Case Cover and Pinion Shaft
      • Assemble Input Housing/Case Cover and Pinion Shaft
      • Determine Differential Drive Shaft Cone Point Shim Pack
      • Continue Assembly
      • Adjust Pinion Shaft
      • Install Input Housing/Case Cover
      • Install Axle Disconnect
    • 1200-1400 Differential Housings
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Exploded View—Differential Lock Lines— Air Boost System
      • Exploded View—Differential Lock Lines— Suction Tube
      • Cross-Sectional View—Differential Assembly With Differential Lock 1200 Series—Capture System
      • Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Earlier Style—Capture System
      • Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Later Style—Capture System
      • Cross-Sectional View—Differential Assembly With Differential Lock 1200 Series—Air or Turbo Boost System
      • Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Earlier Style—Air or Turbo Boost System
      • Cross-Sectional View—Differential Assembly With Differential Lock 1400 Series Later Style—Air or Turbo Boost System
      • Remove Differential Housing Assembly
      • Disassemble, Inspect, and Assemble Differential Housing
      • Assemble and Test Differential Lock Quill
      • Remove and Install Ring Gear
      • Disassemble, Inspect, and Assemble Differential Pinions
      • Cross-Sectional View—Differential Assembly—NoSPIN™
      • Exploded View—Differential Assembly—NoSPIN™
      • Disassemble, Inspect, and Assemble NoSPIN™ Differential
      • Install Differential
      • Adjust Differential Bearing Preload
      • Adjust Differential Backlash
      • Install Differential Lock Lines
      • Install Housing/Cover
    • 1400 John Deere Grader Differential Housing
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Install Differential Case Assembly in Repair Stand
      • Remove Input Housing/Cover
      • High Pressure—Differential Housing with Differential Lock
      • Low Pressure—Differential Housing with Differential Lock
      • Remove Differential Housing
      • Disassemble, Assemble, and Test Differential Lock Quill
      • High Pressure—Disassemble Differential Housing
      • Low Pressure—Disassemble Differential Housing
      • Remove and Install Ring Gear
      • High Pressure— Assemble Differential Housing
      • Low Pressure—Assemble Differential Housing
      • Install Differential Housing
      • Adjust Differential Bearing Preload
      • Install Differential Lock Lines
      • Install Input Housing/Cover
      • Adjust Differential Backlash
    • 1600 Differential Housing
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Install Axle in Repair Stand
      • Remove Differential Housing
      • Cross-Sectional View—Differential with DifferentialLock
      • Cross-Sectional View—Standard Differential
      • Disassemble, Inspect, and Assemble Differential Housing
      • Install Differential Housing
      • Adjust Differential Preload
      • Adjust Differential Backlash
    • 1200-1400 Standard and Extreme Duty Axle Final Drive
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Exploded View—Axle Shaft and Housing—Greased Outer Bearing
      • Exploded View—Axle Shaft and Housing—Greased Outer Bearing with Spacer
      • Exploded View—Axle Shaft and Housing— Oiled Outer Bearing Axles
      • Exploded View—Final Drive
      • Remove Axle Housing Assemblies
      • Remove Axle Housing
      • Disassemble, Inspect, and Assemble Axle Shaft
      • Disassemble and Assemble Axle Housing
      • Assemble Final Drive/Axle Housing Assembly
      • Cross-Sectional View—Planet Pinion Carrier andAxle Shaft
      • Cross-Sectional View—Final Drive Hub and AxleShaft—1200 Series
      • Disassemble Planet Pinion Carrier
      • Inspect Planet Pinion Components
      • Assemble Planet Pinion Carrier
      • Assemble Axle Shaft and Housing
      • Adjust Axle Bearings
      • Install Axle Housing Assemblies
      • Torque Turn Tightening Procedure
      • Fill Axle Housing with Grease (Greased Outer Bearing Axles)
    • 1400 John Deere Grader Planetary Carrier
      • Essential or Recommended Tools
      • Other Material
      • Cross-Sectional View—Planet Pinion Carrier
      • Disassemble Planet Pinion Carrier
      • Inspect Planet Pinion Components
      • Assemble Planet Pinion Carrier
      • Inspect and Install Final Drive Ring Gear
    • 1400 John Deere Extreme Duty Planetary Carrier
      • Specifications
      • Cross-Sectional View—Planet Pinion Carrier
      • Disassemble, Inspect, and Assemble Planet Pinion Carrier
    • 1400 Super Wide Extreme Duty Axle Housing, Shaft, and Final Drive
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Exploded View—Axle Shaft and Housing
      • Exploded View—Final Drive
      • Remove and Disassemble Axle Housing Assemblies
      • Disassemble, Inspect, and Assemble Axle Shaft
      • Cross-Sectional View—Planet Pinion Carrier
      • Disassemble, Inspect, and Assemble Planet Pinion Carrier
      • Install Axle Face Seals
      • Install Axle Housing to Axle Shaft
      • Adjust Axle Bearings
      • Install Axle Housing Assemblies
    • 1600 Final Drive/Planetary Carrier
      • Essential or Recommended Tools
      • Other Material
      • Specifications
      • Install Axle Assembly in Repair Stand
      • Remove Final Drive Assemblies
      • Install Final Drive Assemblies
      • Cross-Sectional View—Final Drive and Axle Assembly—Oiled Outer Axle Bearing
      • Exploded View—Axle Shaft and Housing—Oiled Outer Axle Bearing
      • Cross-Sectional View—Final Drive and Axle Assembly Greased Outer Axle Bearing
      • Exploded View—Axle Shaft and Housing Greased Outer Axle Bearing
      • Disassemble Final Drive
      • Exploded View—Final Drive Planetary Carrier
      • Disassemble Planet Pinion Carrier
      • Inspect Planet Pinion Components
      • Assemble Planet Pinion Carrier
      • Remove Axle Housing
      • Disassemble and Assemble Axle Housing
      • Disassemble, Inspect, and Assemble Axle Shaft
      • Install Axle Housing
      • Adjust Axle Bearings
    • 1200-1400 Single Disk Brakes
      • Essential or Recommended Tools
      • Specifications
      • Exploded View—Brake Components—Early Design—ThreeDowel
      • Exploded View—Brake Components—Later Design
      • Exploded View—Brake Components—Later Design—Retained Backing Plate
      • Disassemble and Assemble Brakes
    • 1600 Single Disk Brakes
      • Specifications
      • Cross-Sectional View—Brake Components
      • Exploded View—Brake Components
      • Disassemble and Assemble Brakes
    • 1400 Multiple Disk Brakes
      • Essential or Recommended Tools
      • Specifications
      • Brake Inspection—Hydraulic Brakes
      • Cross-Sectional View—Brake Components—Multiple Disk Brakes
      • Exploded View—Brake Components—Multiple Disk Brakes
      • Remove and Install Brake Components from Differential Case
      • Brake Piston Packings—Vacuum Leakdown Test
    • Parking Brake
      • Essential or Recommended Tools
      • Specifications
      • Cross-Sectional View—Manual Park Brake
      • Remove, Assemble, and Adjust Park Brake— Manual
      • Cross-Sectional View—Spring Applied/HydraulicRelease Park Brake
      • Remove, Assemble, and Adjust Park Brake— SpringApplied/Hydraulic Release
    • Dry Drum Brake
      • Specifications
      • 1400 Series Dry Drum Brake Axle
      • Remove Brake Drum
      • Inspect Brake Drum
      • Remove Brake Adjuster
      • Remove Camshaft and Air Chamber Bracket
      • Inspect Air Chamber Inner Bracket
      • Inspect Spider Assembly
      • Remove and Install Spider Assembly
      • Install Air Chamber Bracket and Camshaft
      • Install Brake Adjuster
      • Install Brake Drum
    • Troubleshooting
      • Troubleshoot Axle and Differential
    • Brake Inspection, Adjustments, Tests, and Bleeding
      • Adjust Park Brake—Spring Applied/Hydraulic Release
      • Park Brake Pressure Test
      • Adjust Park Brake—Manual
      • Brake Disk Inspection (External)
      • Annular Brake Piston Inspection
      • Leakdown Test—Brake Piston Packings
      • Bleed Hydraulic Brakes
    • Operational Checks
      • Axle Vertical Movement Check1
      • Check Carrier Backlash
      • Check Ring Gear and Pinion Tooth Contact Pattern
    • Differential and Axle Assembly Tests
      • Air Test Differential Lock Capture System
      • Oil Test Differential Lock Capture System
      • Test Differential Lock Sealing Rings with Air Boost System
      • Air Test Standard and Extreme Duty Axle Assembly
      • Air Test Axle Assembly—Super Wide Extreme Duty Axle
      • NoSPIN™ Differential—Installation Test
      • NoSPIN™ Differential—Operation Test
      • NoSPIN™ Differential Test
      • Differential Lock Function Test
    • Theory of Operation
      • Axle Oscillation
      • Axle Disconnect Operation
      • Inboard Planetary Axle Operation
      • Differential Operation
      • Standard Differential Operation
      • Dif-Lok Differential Operation
      • NoSPIN™ Differential Operation
      • Capture System Operation
      • Air Boost System Operation
      • Pressurized Differential Case Operation
      • Standard and Extreme Duty Final Drive/Axle Operation (Oiled Outer Axle Bearing)
      • Standard and Extreme Duty Final Drive/Axle Operation (Greased Outer Axle Bearing)
      • Super Wide Extreme Duty Final Drive/Axle Operation
      • Service Brake Operation—Single Disk
      • Service Brake Operation—Multiple Disk
      • Park Brake Operation—Manual
      • Park Brake Operation—SAHR
      • Dry Drum Brake Operation
    • Dealer Fabricated Tools
      • Fabricated Tools
      • DF1055—Yoke Holding Tool
      • DF1057—Axle Adjusting Tool
      • DFRW7A—Differential Lifting Tool
      • DFRW30—Axle Jacking Tool
      • DFRW102—Pinion Shaft Tool
      • DFRW143—Axle Housing and Inner Bearing Removal Tool
      • Speedi Sleeve Installation Tool

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