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Kohler 20-200ROZJ, 20-100REOZJ, 40-180ROZJA Fast Response2 Industrial Generator Sets Wiring Diagrams (tp5718)

Format: PDF (Printable Document)

File Language: English

File Pages: 39

File Size: 5.71 MB (Speed Download Link)

Brand: Kohler

Model: 20-200ROZJ, 20-100REOZJ, 40-180ROZJA Fast Response2 Industrial Generator Sets

Book No: tp5718

Type of Document: Wiring Diagrams

Categories: ,

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Kohler 20-200ROZJ, 20-100REOZJ, 40-180ROZJA Fast Response2 Industrial Generator Sets Wiring Diagrams (tp5718)

Kohler 20-200ROZJ, 20-100REOZJ, 40-180ROZJA Fast Response2 Industrial Generator Sets Wiring Diagrams (tp5718)

These Kohler Fast Response2 industrial generator sets usually sit in plants, hospitals, or data centers, kicking in when the utility drops. This wiring diagram set is what I’d grab when I need to trace circuits and confirm the control and power wiring is landed where it should be. If, for example, the set won’t transfer load after a utility failure, this document lets me follow the signal from the controller through relays and connectors to isolate whether it’s a harness issue, a miswired retrofit, or a failed component.

Applications & Use Cases

  • Verify wire routing and terminal locations after replacing or extending a harness.
  • Trace control circuits to isolate no-start, no-crank, or no-transfer complaints.
  • Confirm correct connector pinouts before splicing in monitoring or remote-start hardware.
  • Perform continuity testing end-to-end so you can prove a cable or connector is good before ordering parts.
  • Check grounding and shielding paths when chasing intermittent sensor or communication faults.

FAQ

Q: Can I use this on a tablet or phone in the field?

A: Yes, just zoom in on the diagrams so you can read connector IDs and wire tags while you’re at the unit.

Q: Is it worth printing, or should I keep it digital only?

A: Print the key sheets you use often, laminate them if you can, and keep the full set digital for quick searching.

Safety Note

Always de-energize and lock out the generator and related circuits before probing or disconnecting any wiring.

📘 Show Index

Kohler 20-200ROZJ, 20-100REOZJ, 40-180ROZJA Fast Response2 Industrial Generator Sets Index:

Generator Set
Model No. Hz
Generator Set
Spec No.
Wiring Diagram
Version No.
20ROZJ 50/60 PA-189001– (1, 2)*
30ROZJ 50/60 PA-189101– (1, 2)*
40ROZJ 50/60 PA-189201– (1, 2)*
50ROZJ 50/60 PA-189301– (1, 2)*
60ROZJ 50/60 PA-189401– (1, 2)*
80ROZJ 50/60 PA-189501– (1, 2)*
100ROZJ 50/60 PA-189601– (1, 2)*
125ROZJ 50/60 PA-189701–189719 (1, 2)*
125ROZJ 50/60 PA-189732, 189737 
135ROZJ 50/60 PA-189721, 189722,
PA-189724–189731,
PA-189733–
2
135ROZJ 50/60 PA-189735– 
150ROZJ 50/60 PA-189801–189826 (1, 2)*
150ROZJ 50/60 PA-189828–189831,
PA-189833–189840,
PA-189843–
2
150ROZJ 50/60 PA-189841, 189842,
PA-189847, 189848–

180ROZJ 50/60 PA-189901–189937 (1, 2)*
180ROZJ 50/60 PA-189939–189942,
PA-189944–
2
200ROZJ 50/60 PA-189980– 2
20REOZJ 50/60 PA-189029– 2
30REOZJ 50/60 PA-189133– 2
40REOZJ 50/60 PA-189229– 2
50REOZJ 50/60 PA-189325– 2
60REOZJ 50/60 PA-189423– 2
80REOZJ 50/60 PA-189539– 2
100REOZJ 50/60 PA-189641– 2
40ROZJA 50/60 PA-189228– 2 
60ROZJA 50/60 PA-189421– 2 
80ROZJA 50/60 PA-189537– 2 
100ROZJA 50/60 PA-189636– 2 
125ROZJA 50/60 PA-189720, 189723 2 
125ROZJA 50/60 PA-189737– 2 
150ROZJA 50/60 PA-189827, 189832 2 
150ROZJA 50/60 PA-189857– 2 
180ROZJA 50/60 PA-189938, 189943 2 
180ROZJA 50/60 PA-189970– 2 

Controller Wiring Diagrams Reference
Controller Description Version 1 P. Version 2 P.
Decision-Maker340
(12-Volt or 24-Volt Engine Electrical Systems)*
Point-to-Point Wiring Diagram
Sheet 1 — 347941A-J 26
Sheet 2 — 347941B-J 27
Schematic Diagram
Sheet 1 — ADV-6130A-J 10
Sheet 2 — ADV-6130B-J 11
Accessory Connections
Accessories — 354246A-D 28
Remote Annunciator Kit — 354246B-D 29
Decision-Maker3+ and Decision-Maker3
(12-Volt or 24-Volt Engine Electrical Systems)*
Point-to-Point Wiring Diagram
Sheet 1 327097-B 16 327153-L 20
Sheet 2 327098-B 17 —
Schematic Diagram
Sheet 1 ADV-5618-E 1 ADV-6002-E 7
Sheet 2 ADV-5619-J 3 —
Accessory Connections
Accessories 255828A-N 13 328912A-F 21
Remote Annunciator Kit, Sheet 1 255828B-N 14 328912B-F 22
Remote Annunciator Kit, Sheet 2 255828C-N 15 —
Decision-Maker1 Controller
(12-Volt Engine Electrical Systems only)*
Point-to-Point Wiring Diagram
Standard and Standard with Engine Gauges — 347327-F 25
Expanded with Engine Gauges and AC Meters (12 Lead) — 347058-J 24
Expanded with Engine Gauges and AC Meters (4 Lead) — 360196-A 30
Schematic Diagram
Standard and Standard with Engine Gauges — ADV-6010-E 9
Expanded with Engine Gauges and AC Meters (12 Lead) — ADV-6008-G 8
Expanded with Engine Gauges and AC Meters (4 Lead) — ADV-6340- 12
Manual Controller
(12-Volt Engine Electrical Systems only)*
Point-to-Point Wiring Diagram
Sheet 1 327099-G 18 327099-H 19
Schematic Diagram
Sheet 1 ADV-5664-E 4 ADV-5664-F 5
Sheet 2 ADV-5665-G 6 —
Engine Gauge Box for Paralleling Switchgear
(12-Volt Engine Electrical Systems only)*
Point-to-Point Wiring Diagram
Sheet 1 — 342425-E 23
Schematic Diagram
Sheet 1 — ADV-5618-F 2

Kohler

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