Takeuchi TL10V2, TL12V2, TL12R2 Track Loader Operators Manual (AR1EN028)

Format: PDF (Printable Document)

File Language: English

File Pages: 347

File Size: 83.06 MB (Speed Download Link)

Brand: Takeuchi

Model: TL10V2, TL12V2, TL12R2 Track Loader

Book No: AR1EN028

Type of Document: Operators Manual

Categories: PDF, Takeuchi PDF

$ 40

Takeuchi TL10V2, TL12V2, TL12R2 Track Loader Operators Manual (AR1EN028)

These TL10V2, TL12V2, and TL12R2 track loaders usually live on rough jobsites—muddy pads, tight residential lots, demo piles—doing grading, loading trucks, and handling pallets or debris. This operators manual is what I’d keep handy to show a new operator how the controls actually behave under load, how the machine reacts on slopes, and what to check before and after a long day. If, for example, the loader starts nosing down when you’re lifting a heavy pallet on uneven ground, this is the book I’d use to walk you through proper operating technique and basic checks before calling it a “hydraulic problem.”

Applications & Use Cases

Train new operators on joystick functions, travel behavior, and attachment use without abusing the machine.
Dial in safe habits for working on slopes, near edges, or in tight areas with poor visibility.
Plan daily and weekly checks to catch loose tracks, leaks, or warning lights before they turn into downtime.
Understand machine response when lifting, crowding into piles, or backdragging so you don’t shock-load the chassis.
Reduce premature wear by learning proper warm‑up, cool‑down, and travel practices on rock, mud, or asphalt.

FAQ

Q: Can I keep this manual on a tablet or phone in the cab?

A: Yes, it works well digitally; you can zoom diagrams and quickly search terms while you’re sitting in the machine.

Q: Is it worth printing parts of it for the crew?

A: I’d print the daily checks, control layouts, and safety basics, laminate them, and keep them in the job box or cab.

Safety Note

Always follow the operating practices in this manual before moving the machine, especially on slopes or near drop‑offs.

📘 Show Index

Takeuchi TL10V2, TL12V2, TL12R2 Track Loader Index:

Cover page
Safety alert symbol
- Signal words
- Introduction
  - Foreword
  - Manual storage compartment
  - Serial numbers
- Machine description
  - Front, rear, left and right
  - Designated operations
  - Break-in period
- Notes on reading this manual
- Abbreviation used in this manual
- Revision history
Safety
- General precautions
- Precautions when preparing
- Precautions when starting
- Precautions when operating
- Precautions when stopping
- Precautions when transporting
- Precautions on maintenance
- Safety signs (decals)
Controls
- Names of components
- Covers
  - Ignition key
  - Fuel filler port
  - DEF/AdBlue® refill port <TL12V-2/TL12R-2>
  - Engine hood
  - Rear door
- Cab
  - Cab door
  - Side Window
  - Sun visor (If equipped)
  - Emergency exit
  - Fuse box
- Lift arm stopper
  - <TL10V-2/TL12V-2>
  - <TL12R-2>
- Seat and seat belt
  - Seat
  - Seat belt
  - 3-point seat belt (optional)
- Multi-information display
  - Home screen
  - Warning lamps
  - Indicators
  - Screen control key
  - Screen navigation
  - Switching images
- Switches
  - Ignition switch
  - Engine shutdown switch
  - Horn button
  - Float button
  - Throttle controller
  - Multifunction buttons
  - Auxiliary hydraulic switches
  - Travel speed button
  - Front wiper switch (If equipped) Front washer switch (If equipped) Rear wiper switch (If equipped)
  - Light switch
  - ECO mode switch
  - DPF manual regeneration/inhibit select switch
  - Parking brake switch (If equipped)
  - Ride control switch (If equipped)
  - Aux. 2nd/14-pin connector select switch (If equipped)
  - 14-pin connector G/H select switch (If equipped)
  - Self-leveling switch
  - Hydraulic system unlock switch
- Levers and Pedal
  - Safety Bar
  - Throttle pedal (If equipped)
  - Right control lever
  - Left control lever
- Accessories
  - Air conditioner
  - Power supply socket
  - Interior light
  - Mirrors
  - Radio (JHD910) for machines with an optional cab
  - Radio (JHD922BT) for machines with an optional cab
  - Auxiliary hydraulic lines (optional)
  - Aux. 2nd lines (If equipped)
  - High-Flow Hydraulic System (If equipped)
  - Lift arm lower button
  - Active power control
  - Auto camera mode (If equipped)
  - Rear View Camera System a (If equipped)
Operation
- Before starting operation
  - Getting on or off the machine
  - Walk-around inspection
  - Daily inspection
- Starting and stopping the engine
  - Before starting the engine
  - Starting the Engine
  - Warming up the engine
  - Stopping the engine
- Operating the machine
  - Lever pattern (ISO)
  - Lever pattern (H) (If equipped)
  - Warming up the machine (hydraulic oil)
  - Inspection after warm-up
  - Traveling the machine
  - Stopping travel
  - Operating the working equipment
- Operating procedures
  - Prohibited operations
  - Cautions on operating
  - Cautions on traveling on slopes
  - Operations possible with this machine
- Parking the machine
  - Parking
  - Inspection and checks after stopping the engine
- Handling in cold climates
  - Preparing for cold climates
  - Cautions after operations
  - After the cold climate
- Handling rubber tracks
  - Prohibitions
  - Cautions
  - Preventing the rubber tracks from coming off
- Handling the engine
  - Prohibitions
  - Cautions
  - Diesel fuel
Transport
- Loading and unloading
- Hoisting the machine
- Securing the machine
Maintenance
- General
  - Maintenance overview
  - Cautions on maintenance
- Service data
  - Fuel and lubricant table
  - Regularly replace the hydraulic oil
  - Handling of DEF/AdBlue® <TL12V-2/TL12R-2>
  - Hydraulic system specifications
  - List of consumables
  - List of tools (If equipped)
  - List of tightening torques
- Safety-critical parts
- Maintenance list
- Walk-around inspection
  - Inspecting by opening the engine hood and rear door
  - Inspecting by walking around the machine
  - Inspecting while sitting in the operator’s seat
- Daily inspection (every 10 hours)
  - Inspecting and replenishing the coolant
  - Inspecting and replenishing the engine oil
  - Inspecting the water separator
  - Inspecting and removing combustible materials from the rear and belly of machine
  - Inspecting the fuel level
  - Inspecting the hydraulic oil tank level and replenishing
  - Lubricating the working equipment
  - Checking the DEF/AdBlue® level and refilling <TL12V-2/TL12R-2>
- After the initial 50 hours (only for new machines)
  - Replacing the engine oil and the oil filter
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
- Every 50 hours
  - Inspecting and adjusting the track tension
  - Draining the water from the water separator
  - Draining the water from the fuel tank
  - Inspecting the battery fluid level and replenishing
  - Inspecting the bucket stoppers (bolts/nuts)
  - Inspecting for and removing any combustibles around the battery
- After the initial 250 hours (only for new machines)
  - Replacing the travel motor gear oil
- Every 250 hours
  - Inspecting and adjusting the fan belt
  - Inspecting and adjusting the compressor belt (AC)
  - Replacing the air cleaner element
  - Cleaning the radiator fins and the oil cooler fins
  - Cleaning the condenser (AC)
  - Cleaning the air filters (AC)
  - Inspecting the refrigerant (gas) level (AC)
- Every 500 hours
  - Replacing the engine oil and the oil filter
  - Replacing the hydraulic oil return filter
  - Replacing the pilot line filter
  - Replacing the travel motor gear oil
  - Replacing the fuel filters
  - Cleaning the water separator
  - Replacing the fan belt
  - Adjusting or replacing the bucket stoppers (bolts/nuts)
- Every 1000 hours
  - Cleaning the engine cooling system
  - Replacing the hydraulic oil and cleaning the suction strainer
  - Inspecting and adjusting the engine valve clearance
- Every 1500 hours
  - Replacing the oil separator element
  - Inspecting the injector tip
  - Inspecting the EGR cooler
  - Inspecting the PCV valve <TL12V-2/TL12R-2>
  - Inspecting the DEF/AdBlue® injector tip <TL12V-2/TL12R-2>
  - Inspecting the DEF/AdBlue® hose <TL12V-2/TL12R-2>
- Every 2000 hours
  - Inspecting the accumulator (If equipped)
- Every 3000 hours
  - Inspecting the turbocharger
  - Cleaning the DPF
  - Inspecting the EGR system
  - Inspecting the DEF/AdBlue® injector <TL12V-2/TL12R-2>
  - Replacing the DEF/AdBlue® pump filter <TL12V-2/TL12R-2>
- Every 6000 hours
  - Cleaning the DPF
- Every 8000 hours
  - Replacing the DEF/AdBlue® tank filter <TL12V-2/TL12R-2>
- When required
  - Replacing the bucket or attachment
  - Inspecting and replenishing the windshield washer fluid
  - Lubricating the levers
  - Inspecting the rubber tracks
- Every year
  - Replacing the receiver drier
  - Inspecting the DPF differential pressure pipe and hose
  - Inspecting the EGR piping
  - Inspecting the air-intake line
  - Inspecting the exhaust manifold
- At every fueling
  - Refilling the DEF/AdBlue® tank <TL12V-2/TL12R-2>
- Tilting up the canopy (cab)
- Maintenance during extended storage period
Troubleshooting
- Symptoms that are not malfunctions
- If the engine overheats
- If the battery goes dead
- If a fuse blows
  - Inspecting and replacing the fuse
- Restarting after adding fuel
  - Bleeding air from the fuel system
- Restarting when the DEF/AdBlue® level is low or the tank is empty <TL12V-2/TL12R-2>
- If a warning lamp flashes
- Vehicle error code list
- Engine error code list
- Other symptoms
- Lowering the lift arms to the ground
- Towing
- If the cab or canopy is damaged
- Exhaust gas control system error
  - Error code list
  - NOx control diagnostic system (NCD)
  - Particulate control diagnostic system (PCD)
  - Limiting the engine output
Specifications
- Basic Specifications
- Machine dimensions
- Operating ranges
Options
- General precautions
  - Safety precautions
  - Cautions when installing attachments
  - Cautions when operating attachments
- Hydraulic quick-hitch
  - Replacing the Bucket or Attachment
- Quick-Couplers
- 4-Port quick-coupler
- Selecting a lever pattern
  - Switching the lever pattern
- Seat (with a switch function)
- Optional equipment mass
- Optional products for cab and Canopy
- Takeuchi Fleet Management (TFM)
- Installing optional equipment on the rear of the machine
- Block heater connection cable