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Takeuchi TB240 Mini Excavator Parts Manual (BG8Z016-0-0)

Format: PDF (Printable Document)

File Language: English

File Pages: 807

File Size: 83.31 MB (Speed Download Link)

Brand: Takeuchi

Model: TB240 Mini Excavator

Book No: BG8Z016-0-0

Serial No: 124000003-

Type of Document: Parts Manual

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Takeuchi TB240 Mini Excavator Parts Manual (BG8Z016-0-0)

Takeuchi TB240 Mini Excavator Parts Manual (BG8Z016-0-0) (SN 124000003-)

Takeuchi TB240 Mini Excavator Index:

  • UNDERCARRIAGE 1
  • LOWER FRAME 2
  • CRAWLER BELT (rubber) 4
  • CRAWLER BELT (steel) 6
  • CRAWLER GUIDE (for steel crawler) 8
  • CARRIER ROLLER 10
  • TRACK ROLLER (124000003-124004870) 12
  • TRACK ROLLER (124004871-) 14
  • FRONT IDLER (124000003-124002436) 16
  • FRONT IDLER (124002437-) 18
  • TRACK ADJUSTER 20
  • TRAVEL DEVICE 22
  • SLEW BEARING 24
  • SWIVEL JOINT & ACCESSORIES (blade float type) 26
  • SWIVEL JOINT & ACCESSORIES (angle blade type) 28
  • DOZER BLADE 30
  • DOZER BLADE (1/2) (angle blade type) 32
  • DOZER BLADE (2/2) (angle blade type) 34
  • PIPING; LOWER 36
  • PIPING; LOWER (angle blade type) 38
  • TURNTABLE & CONTROL LEVER 40
  • SLEWING DEVICE 41
  • TURNTABLE (cab) 44
  • TURNTABLE (canopy) 48
  • BOOM SWING 52
  • SWING STOPPER 54
  • TRAVEL LEVER & SWING PEDAL 56
  • TRAVEL LEVER & SWING PEDAL (with travel alarm) 60
  • DOZER BLADE LEVER (angle blade type) 64
  • VALVE BRACKET (R.H.) (124000003-124000524) 66
  • VALVE BRACKET (R.H.) (124000525-) 68
  • VALVE BRACKET (L.H.) (124000003-124000524) 70
  • VALVE BRACKET (L.H.)-1 74
  • VALVE BRACKET (L.H.)-2 78
  • VALVE BRACKET (L.H.)-3 82
  • VALVE BRACKET (L.H.)-4 86
  • PIPING; OPERATION LEVER (A-G pattern) (124000003-124000934)-1 90
  • PIPING; OPERATION LEVER (A-G pattern) (124000003-124000934)-2 94
  • PIPING; OPERATION LEVER (A-G pattern) (124000935-)-1 98
  • PIPING; OPERATION LEVER (A-G pattern) (124000935-)-2 101
  • ENGINE & ELECTRICAL SYSTEM 106
  • ENGINE & ACCESSORIES (1/3) (canopy)-1 107
  • ENGINE & ACCESSORIES (1/3) (canopy)-2 110
  • ENGINE & ACCESSORIES (2/3) (canopy) 114
  • ENGINE & ACCESSORIES (1/3) (cab)-1 116
  • ENGINE & ACCESSORIES (1/3) (cab)-2 118
  • ENGINE & ACCESSORIES (1/3) (cab) (with high press. 3rd aux. line)-1 122
  • ENGINE & ACCESSORIES (1/3) (cab) (with high press. 3rd aux. line)-2 124
  • ENGINE & ACCESSORIES (2/3) (cab) 128
  • ENGINE & ACCESSORIES (3/3) 130
  • AIR CLEANER (for double element) 134
  • CONTROL BOX (R.H.) (canopy) 136
  • CONTROL BOX (R.H.) (cab) 139
  • CONTROL BOX (L.H.) 142
  • ELECTRICAL (canopy) (with travel alarm)-1 144
  • ELECTRICAL (canopy) (with travel alarm)-2 146
  • ELECTRICAL (canopy) (with travel alarm)-3 150
  • ELECTRICAL (cab) (with air-con., travel alarm)-1 152
  • ELECTRICAL (cab) (with air-con., travel alarm)-2 156
  • ELECTRICAL (cab) (with air-con., travel alarm)-3 160
  • GPS DEVICE (for U.S.) (124000003-124003280) 164
  • GPS DEVICE (3G) (for others) (124003281-124005844) 166
  • GPS DEVICE (3G) (for others) (124005845-1240#) 168
  • GPS DEVICE (LTE) (for U.S.) (124004871-124005844) 170
  • GPS DEVICE (LTE) (for U.S.) (124005845-1240#) 172
  • GPS DEVICE (1240#-) 174
  • BATTERY 176
  • BOOM LIGHT 178
  • BOOM LIGHT(LED type) 180
  • RADIO (124000003-124003350) 182
  • RADIO (Bluetooth) (124003351-) 184
  • WINDOW WASHER 186
  • HYDRAULIC PIPING & TANKING 188
  • GREASE PIPING 189
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-1 192
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-2 196
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-3 198
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-124004196)-1 202
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-124004196)-2 206
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-124004196)-3 210
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124004197-)-1 212
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124004197-)-2 216
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (A-G pattern) (124004197-)-3 220
  • VALVE & ACCESSORIES (2/2) (2nd aux. plug type) (blade float ) (A-G pattern) 222
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-1 226
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-2 230
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-3 234
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (without travel alarm) (124000935-)-1 238
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (without travel alarm) (124000935-)-2 242
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (without travel alarm) (124000935-)-3 246
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (with travel alarm)-1 250
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (with travel alarm)-2 254
  • VALVE & ACCESSORIES (1/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (with travel alarm)-3 258
  • VALVE & ACCESSORIES (2/2) (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) 262
  • ACCUMULATOR 266
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-1 268
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-2 270
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-3 272
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000003-124000934)-4 274
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-)-1 276
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-)-2 278
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-)-3 280
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (A-G pattern) (124000935-)-4 282
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-1 284
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-2 286
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-3 288
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-4 290
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (A-G pattern) (124000003-124000934)-5 292
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (124000935-)-1 294
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (124000935-)-2 296
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (124000935-)-3 298
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (124000935-)-4 300
  • PIPING; UPPER (2nd aux. plug type) (blade float ) (angle blade type) (124000935-)-5 302
  • PUMP DRIVE 304
  • HYDRAULIC TANK 306
  • FUEL TANK & FUEL PIPING (1/2)-1 308
  • FUEL TANK & FUEL PIPING (1/2)-2 312
  • FUEL TANK & FUEL PIPING (2/2) (124000003-124004585) 316
  • FUEL TANK & FUEL PIPING (2/2) (124004586-) 318
  • COVER & CAB 320
  • COVER (1/3) (canopy) (124000003-124000842) 321
  • COVER (1/3) (canopy) (124000843-) 326
  • COVER (1/3) (canopy) (LED type) 330
  • COVER (2/3) (canopy) (engine hood) (124000003-124000842) 334
  • COVER (2/3) (canopy) (engine hood) (124000843-) 338
  • COVER (1/3) (cab) (124000003-124000842) 342
  • COVER (1/3) (cab) (124000843-) 346
  • COVER (1/3) (cab) (LED type) 350
  • COVER (2/3) (cab) (engine hood) (124000003-124000842) 354
  • COVER (2/3) (cab) (engine hood) (124000843-) 358
  • COVER (3/3) (side cover) 362
  • COVER (3/3) (side cover) (LED type) 364
  • FLOOR FRAME (1/2) (canopy) (124000003-124000924) 366
  • FLOOR FRAME (1/2) (canopy) (124000925-)-1 370
  • FLOOR FRAME (1/2) (canopy) (124000925-)-2 374
  • FLOOR FRAME (1/2) (cab) (124000003-124000924) 376
  • FLOOR FRAME (1/2) (cab) (124000925-)-1 380
  • FLOOR FRAME (1/2) (cab) (124000925-)-2 384
  • FLOOR FRAME (2/2) (124000003-124000924) 388
  • FLOOR FRAME (2/2) (124000925-) 392
  • FLOOR MAT (canopy) 396
  • FLOOR MAT (cab) 398
  • SEAT (1/2) 400
  • SEAT (2/2) (124000003-124001898) 402
  • SEAT (2/2) (124001899-) 404
  • CAB MOUNT 410
  • CAB (1/4)-1 412
  • CAB (1/4)-2 422
  • CAB (1/4)-3 432
  • CAB (1/4)-4 442
  • CAB (2/4) (door) 452
  • CAB (3/4) (front sash) 456
  • CAB (4/4) (side sash) 458
  • CAB INTERIOR-1 460
  • CAB INTERIOR-2 462
  • SWITCH (cab) (with air conditioner) 466
  • CANOPY 468
  • SWITCH (canopy) (with travel alarm) 472
  • FRONT GUARD 474
  • AIR CONDITIONER (1/4) (compressor) (124000003-124000140) 476
  • AIR CONDITIONER (1/4) (compressor) (124000141-) 478
  • AIR CONDITIONER (2/4) (condenser) 482
  • AIR CONDITIONER (3/4) (air-conditioner unit-1)-1 485
  • AIR CONDITIONER (3/4) (air-conditioner unit-1)-2 492
  • AIR CONDITIONER (4/4) (air-conditioner unit-2) 498
  • HOE ATTACHMENT 500
  • BOOM (1/2) (with 1st aux. line) 501
  • BOOM (2/2) (with 1st aux. line) 506
  • ARM (long arm) (for U.S.) (with 1st aux. line) (124000003-124001822) 508
  • ARM (long arm) (for U.S.) (with 1st aux. line) (124001823-)-1 512
  • ARM (long arm) (for U.S.) (with 1st aux. line) (124001823-)-2 516
  • DECAL & TOOL 520
  • DECAL (cab) (English)-1 521
  • DECAL (cab) (English)-2 526
  • DECAL (cab) (English)-3 530
  • DECAL (cab) (French)-1 534
  • DECAL (cab) (French)-2 538
  • DECAL (canopy) (English)-1 542
  • DECAL (canopy) (English)-2 546
  • DECAL (breaker) 550
  • DECAL (selector valve) 552
  • DECAL (grip button) (124000003-124005838) 554
  • DECAL (grip button) (124005839-) 556
  • DECAL (angle blade type) 558
  • DECAL (crawler belt) 560
  • DECAL (GPS) 562
  • PAINTED COLOR (cab) 564
  • PAINTED COLOR (canopy) 566
  • PAINTED COLOR (for Sunbelt Rentals) (cab) 568
  • PAINTED COLOR (for Sunbelt Rentals) (canopy) 570
  • HYDRAULIC DEVICE 572
  • SWIVEL JOINT 573
  • SWIVEL JOINT (angle blade type) 576
  • CONTROL VALVE 578
  • CONTROL VALVE (with 3rd aux. line) 580
  • CONTROL VALVE (angle blade type) 582
  • BLOCK ASSY; No. 1 584
  • BLOCK ASSY; No. 2 586
  • BLOCK ASSY; No. 3 588
  • BLOCK ASSY; No. 4 590
  • BLOCK ASSY; No. 5 592
  • BLOCK ASSY; No. 6 594
  • BLOCK ASSY; No. 7 596
  • BLOCK ASSY; No. 8 598
  • BLOCK ASSY; No. 9 600
  • BLOCK ASSY; No. 10 602
  • BLOCK ASSY; No. 11 604
  • BLOCK ASSY; No. 12 (angle blade type) 606
  • BLOCK ASSY; No. 13 608
  • PILOT VALVE (R.H.) (3-switch type) 610
  • HANDLE (R.H.) (3-switch type) 612
  • PILOT VALVE (R.H.) (3-switch type) (with 3rd aux. line) 614
  • HANDLE (R.H.) (3-switch type) (with 3rd aux. line) 616
  • PILOT VALVE (R.H.) (4-switch type) 618
  • HANDLE (R.H.) (4-switch type) 620
  • PILOT VALVE (L.H.) (3-switch type) 622
  • HANDLE (L.H.) (3-switch type) 624
  • SELECTOR VALVE (ISO-JCB pattern) 626
  • REMOTE CONTROL VALVE (travel) (without travel alarm) 628
  • REMOTE CONTROL VALVE (travel) (with travel alarm) 630
  • REMOTE CONTROL VALVE (swing) 632
  • REMOTE CONTROL VALVE (dozer blade) 634
  • SOLENOID VALVE; 1 BLOCK 1 636
  • SOLENOID VALVE; 1 BLOCK (124000003-124005104) 638
  • SOLENOID VALVE; 1 BLOCK (124005105-) 640
  • SOLENOID VALVE; 1 BLOCK 2 642
  • SOLENOID VALVE; 1 BLOCK 3 644
  • SOLENOID VALVE; 1 BLOCK 4 646
  • SOLENOID VALVE; 2 BLOCKS 1 648
  • SOLENOID VALVE; 2 BLOCKS 2 650
  • SOLENOID VALVE; 2 BLOCKS (angle blade type) 652
  • SOLENOID VALVE; 4 BLOCKS 654
  • BOOM CYLINDER (124000003-124006522) 656
  • BOOM CYLINDER (124006523-) 658
  • BOOM CYLINDER (1/2) (with shut-off valve) 660
  • BOOM CYLINDER (2/2) (with shut-off valve) 664
  • ARM CYLINDER (124000003-124006522) 666
  • ARM CYLINDER (124006523-) 668
  • ARM CYLINDER (1/2) (with shut-off valve) 670
  • ARM CYLINDER (2/2) (with shut-off valve) 673
  • BUCKET CYLINDER (124000003-124006522) 676
  • BUCKET CYLINDER (124006523-) 678
  • DOZER BLADE CYLINDER (124000003-124005005) 680
  • DOZER BLADE CYLINDER (124005006-) 682
  • ANGLE BLADE CYLINDER 684
  • SWING CYLINDER (124000003-124006522) 686
  • SWING CYLINDER (124006523-) 688
  • TRAVEL MOTOR (1/3) (reduction sec.) 690
  • TRAVEL MOTOR (2/3) (motor sec.) 692
  • TRAVEL MOTOR (3/3) (valve sec.) 694
  • SLEW MOTOR (1/2) (reduction sec.) 696
  • SLEW MOTOR (2/2) (motor sec.) 698
  • HYDRAULIC PUMP-1 702
  • HYDRAULIC PUMP-2 708
  • HYDRAULIC PUMP-3 714
  • ENGINE – YANMAR 4TNV88C-STB/STB1 SN 124000003- 720
  • Fig1.CYLINDER BLOCK 721
  • Fig2.GEAR HOUSING 724
  • Fig3.FLYWHEEL HOUSING & OIL SUMP 726
  • Fig4.CYLINDER HEAD & BONNET 728
  • Fig5.SUCTION MANIFOLD & AIR CLEANER 732
  • Fig6.EXHAUST MANIFOLD 736
  • Fig7.DIESEL PARTICULATE FILTER (DPF) (CAB) 740
  • Fig8.DIESEL PARTICULATE FILTER (DPF) (CANOPY) 746
  • Fig9.CAMSHAFT & DRIVING GEAR 752
  • Fig10.CRANKSHAFT & PISTON 754
  • Fig11.LUB. OIL SYSTEM 756
  • Fig12.COOLING WATER SYSTEM 758
  • Fig13.FUEL SUPPLY PUMP 762
  • Fig14.FUEL INJECTION VALVE 764
  • Fig15.FUEL PIPE 766
  • Fig16.STARTING MOTOR 768
  • Fig17.GENERATOR 770
  • Fig18.ELECTRONIC CONTROL UNIT (ECU) 772
  • Fig19.ELECTRIC PARTS 774
  • Fig20.GASKET SET & TOOLS 776
  • KITS, ATTACHMENTS & QUICK REFERENCE 780

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