Takeuchi TB216H Hydraulic Excavator Parts Manual (LTB216H003) (SN 216100002-)

This TB216H lives on tight jobsites—utility trenches, driveways, foundation work—anywhere you’re tracking over mud, gravel, and broken concrete. This parts manual helps you trace every assembly on the machine down to the last seal and snap ring so you can order the right stuff the first time. Picture this: you’ve got the swing motor off, a thrust washer hits the floor, and you’re not sure which thickness it was—this book lets you isolate that sub-assembly, match the washer in the exploded view, and verify the exact part number before you button it back up.

Applications & Use Cases

• Track down the right undercarriage parts when you’re trying to decide whether to replace one track roller or the whole row.
• Trace hydraulic lines, route new hoses correctly, and check which fittings and clamps you’re missing after a hard line gets torn off.
• Isolate a specific boom, arm, or bucket pin group so you can inspect wear and order pins, bushings, and shims as a matched set.
• Verify which seals, snap rings, and bearings belong in a final drive or swing motor before you test-run it and risk a leak.
• Plan a rebuild by breaking major assemblies into sub-components, then pricing out what’s worth replacing now versus later.

FAQ

Q: Is this a PDF I can search, or just page scans?

A: It’s typically a searchable PDF, so you can jump by part name or number instead of flipping through it like a phone book.

Q: Can I print just a few pages to take out to the machine?

A: Yes, you can usually print sections, stick them in a sleeve, and keep the greasy fingerprints off your laptop.

Safety Note

Always bleed off hydraulic pressure and secure the upper structure before you inspect or remove any component listed in this manual.

Takeuchi TB216H Hydraulic Excavator Index:

• UNDERCARRIAGE 1
• LOWER FRAME 2
• CRAWLER BELT 4
• SHOE SLIDE 6
• TRACK ROLLER 8
• FRONT IDLER (216100002-216100950) 10
• FRONT IDLER (216100951-) 12
• TRACK ADJUSTER (216100002-216100950) 14
• TRAVEL DEVICE 16
• SLEW BEARING 18
• SWIVEL JOINT & ACCESSORIES 20
• DOZER BLADE 22
• PIPING; LOWER 24
• TURNTABLE & CONTROL LEVER 26
• SLEWING DEVICE 27
• TURNTABLE 30
• BOOM SWING 32
• TRAVEL LEVER & PEDAL (216100002-216100909)-1 34
• TRAVEL LEVER & PEDAL (216100002-216100909)-2 36
• TRAVEL LEVER & PEDAL (216100002-216100909)-3 40
• TRAVEL LEVER & PEDAL (216100910-)-1 44
• TRAVEL LEVER & PEDAL (216100910-)-2 48
• TRAVEL LEVER & PEDAL (216100910-)-3 54
• TRAVEL LEVER & PEDAL (216100910-)-4 58
• DOZER BLADE LEVER 60
• OPERATION LEVER & STAND (R.H.) (216100002-216103928) 62
• OPERATION LEVER & STAND (L.H.) (216100002-216103928)-1 64
• OPERATION LEVER & STAND (L.H.) (216100002-216103928)-2 69
• OPERATION LEVER & STAND (L.H.) (216100002-216103928)-3 74
• OPERATION LEVER & STAND (L.H.) (216100002-216103928)-4 78
• OPERATION LEVER & STAND (R.H.) 82
• OPERATION LEVER & STAND (L.H.) 84
• PIPING; OPERATION LEVER 88
• ENGINE & ELECTRICAL SYSTEM 92
• ENGINE & ACCESSORIES (1/3) 93
• ENGINE & ACCESSORIES (2/3) 98
• ENGINE & ACCESSORIES (3/3) 102
• AIR CLEANER (for double element) 106
• ENGINE CONTROL 108
• CONTROL BOX (R.H.) 110
• CONTROL BOX (L.H.) 112
• ELECTRICAL-1 114
• ELECTRICAL-2 116
• GPS DEVICE (3G) (for U.S.) (216100002-216102217) 118
• GPS DEVICE (LTE) (for U.S.) (216102218-216102446) 120
• GPS DEVICE (LTE) (for U.S.) (216102447-) 122
• BATTERY 124
• CANOPY LIGHT (216100002-216100471) 126
• CANOPY LIGHT (216100472-) 128
• HYDRAULIC PIPING & TANK 130
• GREASE PIPING 131
• VALVE & ACCESSORIES (1/2) 134
• VALVE & ACCESSORIES (2/2) 136
• VALVE & ACCESSORIES (1/2) (with 1st aux. overload valve) 138
• VALVE & ACCESSORIES (2/2) (with 1st aux. overload valve) 140
• PIPING; UPPER-1 142
• PIPING; UPPER-2 144
• PIPING; UPPER-3 146
• STOP VALVE 148
• SOLENOID VALVE (216100002-216102241) (216102405-) 150
• SOLENOID VALVE (216102242-216102404) 152
• PUMP DRIVE 154
• HYDRAULIC TANK 156
• FUEL TANK & FUEL PIPING (1/2) 160
• FUEL TANK & FUEL PIPING (2/2) 166
• COVER & CAB 168
• COVER (1/4) 169
• COVER (2/4) (engine hood) 174
• COVER (3/4) (side cover R.H.) (front) 176
• COVER (4/4) (side cover R.H.) 178
• FLOOR FRAME (1/2) 180
• FLOOR FRAME (2/2) 182
• FLOOR MAT 184
• SEAT (1/2) 186
• SEAT (2/2) 188
• SEAT BELT 190
• CANOPY (216100002-216100471) 192
• CANOPY (216100472-) 194
• HOE ATTACHMENT 198
• BOOM 199
• ARM-1 204
• ARM-2 208
• DECAL & TOOL 212
• DECAL (English)-1 213
• DECAL (English)-2 218
• DECAL (French) (for CANADA)-1 222
• DECAL (French) (for CANADA)-2 226
• DECAL (selector valve) (English) 230
• DECAL (selector valve) (French) 232
• PAINTED COLOR 234
• PAINTED COLOR (for Sunbelt Rentals) 236
• HYDRAULIC DEVICE 238
• SWIVEL JOINT 239
• CONTROL VALVE 242
• CONTROL VALVE (with 1st aux. over load valve) 244
• BLOCK ASSY; No. 1 246
• BLOCK ASSY; No. 2 248
• BLOCK ASSY; No. 3 250
• HOUSING ASSY 252
• BLOCK ASSY; No. 4 254
• BLOCK ASSY; No. 5 256
• BLOCK ASSY; No. 6 258
• BLOCK ASSY; No. 7 260
• BLOCK ASSY; No. 8 262
• BLOCK ASSY; No. 9 264
• BLOCK ASSY; No. 10 266
• PILOT VALVE 268
• SOLENOID VALVE (1 block) (216100002-216102241) (216102405-) 270
• SOLENOID VALVE (1 block) (with 3rd aux. line) (216102242-216102404) 272
• SOLENOID VALVE (2 blocks) (216100002-216102259) 274
• SOLENOID VALVE (2 blocks) (216102260-216102394) 276
• SOLENOID VALVE (2 blocks) (216102395-) 278
• SELECTOR VALVE 280
• BOOM CYLINDER 282
• ARM CYLINDER 284
• BUCKET CYLINDER (216100002-216102400) 286
• BUCKET CYLINDER (216102401-) 288
• SWING CYLINDER 290
• DOZER BLADE CYLINDER 292
• TRAVEL MOTOR (1/3) (reduction sec.) 294
• TRAVEL MOTOR (2/3) (motor sec.) 296
• TRAVEL MOTOR (3/3) (valve sec.) 298
• SLEW MOTOR (1/2) (motor, reduction sec.) 300
• SLEW MOTOR (2/2) (valve sec.) 304
• HYDRAULIC PUMP 306
• ENGINE – YANMAR 3TNV74F-SPTB SN 216100002- 308
• Fig1.CYLINDER BLOCK 309
• Fig2.GEAR HOUSING 312
• Fig3.FLYWHEEL HOUSING & OIL SUMP 314
• Fig4.CYLINDER HEAD & BONNET 316
• Fig5.AIR CLEANER 320
• Fig6.EXHAUST MANIFOLD & SILENCER 322
• Fig7.CAMSHAFT & DRIVING GEAR 324
• Fig8.CRANKSHAFT & PISTON 326
• Fig9.HYDRAULIC PUMP 328
• Fig10.LUB.OIL SYSTEM 330
• Fig11.COOLING WATER SYSTEM 332
• Fig12.FUEL INJECTION PUMP 334
• Fig13.GOVERNOR 338
• Fig14.FUEL INJECTION VALVE 342
• Fig15.FUEL FILTER 344
• Fig16.STARTING MOTOR 346
• Fig17.GENERATOR 348
• Fig18.GASKET SET 350
• HYBRID MODIFICATION KIT 352
• MODIFICATION KIT (TB216 HYBRID) (SN 0001-0076) 1ST VER 353
• MODIFICATION KIT (TB216 HYBRID) (SN 0077-0160) 2ND VER 356
• MODIFICATION KIT (TB216 HYBRID) (SN 0161-) 358
• BASE PLATE ASSY 360
• LOCKING MECHANISM 362
• SWIVEL ARM 364
• MOTOR, COUPLING, FREQUENCY CONVERTER 366
• HYDRAULIC COMPONENTS (SN 0001-0076) 368
• HYDRAULIC COMPONENTS (SN 0077-) 370
• HOOD 372
• ELECTRICAL COMPONENTS (GENERATION COMPARISON) 374
• OVERVIEW OF ELECTRIC COMPONENTS (1ST GEN) 376
• POWER SUPPLY (SN 0001-0076) 377
• POWER SUPPLY (SN 0077-) 380
• ELECTRICS & COMPONENTS (1) 382
• ELECTRICS & COMPONENTS (2) FEED PUMP 384
• RELAYS, AC/DC CONVERTER 386
• HOUR METER, FEED PUMP (SN 0001-0076) 388
• FUEL FILTER (FAN) (SN 0001-00076) 390
• FUEL FILTER (FAN) (SN 0077-) 392
• LIQUID COOLANT CONTAINER (SN 0001-0076) 394
• LIQUID COOLANT CONTAINER (SN 0077-) 396
• POTENTIOMETER (SN 0001-0076) 398
• POTENTIOMETER (SN 0077-) 400
• BUMPER SET (SN 0001-0076) 402
• KITS, ATTACHMENTS & QUICK REFERENCE 404

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