Takeuchi TL216 Track Loader Parts Manual (PT5-101Z5-5) (SN 21260001-)

A TL216 usually lives in the rough stuff—muddy lots, demo sites, tight residential jobs—doing grading, loading, and cleanup where a wheeled skid just spins. This parts manual helps you trace every assembly on that loader down to the last washer, so when something breaks, you can identify it, order it, and get back to work. Picture this: you’ve got the track off, adjuster out, and you’re staring at three different snap rings on the bench; this book lets you verify which one actually belongs on your serial range before you button it up.

Applications & Use Cases

• Track an oil leak by following the exploded diagrams to isolate which seal, O-ring, or line you’re really dealing with before you start throwing parts at it.
• Check undercarriage breakdowns to match the right roller, idler, or track adjuster to your machine, not “something close” off a parts guy’s guess.
• Verify hardware sizes and locations so you don’t mix up bolts when you tear down an attachment mount or cab step.
• Inspect a used TL216 you’re thinking of buying and use the manual to estimate what worn pins, hoses, or cylinders will cost you.
• Route hoses and harnesses correctly after a repair by comparing your machine to the routing shown in the assemblies.

FAQ

Q: Is this a searchable PDF or just scanned pages?

A: It’s typically a PDF you can search by part name or number, but plan on scrolling through diagrams for the tricky sections.

Q: Can I print just the pages I need to take out to the jobsite?

A: Yes, most folks print the sections they’re working on so they can mark, grease-smudge, and tape them right to the machine.

Safety Note

Always bleed off hydraulic pressure and secure the loader arms before you start pulling any components the manual helps you identify.

Takeuchi TL216 Track Loader Index:

• UNDERCARRIAGE 1
• TRACK ROLLER (rubber crawler) 2
• FRONT IDLER 4
• TRACK ADJUSTER 6
• TRAVEL DEVICE 8
• CRAWLER BELT 10
• MAIN FRAME & CONTROL LEVER 12
• FRAME 13
• ARM STOPPER 16
• PIPING; OPERATION LEVER 18
• PEDAL 20
• ENGINE & ELECTRICAL SYSTEM 22
• ENGINE & ACCESSORIES (1/2) 23
• ENGINE & ACCESSORIES (2/2) 26
• DRAIN PLUG 28
• CONTROL BOX 30
• ENGINE CONTROL 32
• ELECTRICAL 34
• BATTERY 38
• HYDRAULIC PIPING & TANK 40
• VALVE & ACCESSORIES 41
• PIPING (1/2) 45
• PIPING (2/2) 48
• PUMP DRIVE 50
• HYDRAULIC TANK 52
• FUEL TANK & FUEL PIPING 54
• COVER & CAB 56
• COVER 57
• FLOOR FRAME 62
• SEAT-1 66
• SEAT-2 68
• SEAT (with switch) 70
• FRONT DOOR 72
• SIDE WINDOW 75
• CANOPY 78
• HEATER 80
• ATTACHMENT 82
• ARM 83
• QUICK ATTACHMENT 86
• PIPING; ARM (1/2) 88
• PIPING; ARM (2/2) (auxiliary line) 90
• DECAL & TOOL 92
• DECAL(U.S. TAKEUCHI) 1 93
• DECAL(U.S. TAKEUCHI) 2 98
• NOISE ABSORBENT 100
• PAINTED COLOR 102
• HYDRAULIC DEVICE 104
• CONTROL VALVE 105
• BLOCK ASSY; No. 1 108
• BLOCK ASSY; No. 2 110
• BLOCK ASSY; No. 3 112
• SELF LEVEL VALVE 114
• PILOT VALVE; RIGHT 116
• PILOT VALVE; LEFT 120
• SUB VALVE 124
• ARM CYLINDER 126
• BUCKET CYLINDER 128
• TRAVEL MOTOR (1/2) 130
• TRAVEL MOTOR (2/2) 132
• HYDRAULIC PUMP (1/4) (21260001~21260025) 136
• HYDRAULIC PUMP (2/4) (21260001~21260025) 139
• HYDRAULIC PUMP (3/4) (21260001~21260025) 142
• HYDRAULIC PUMP (4/4) (21260001~21260025) 144
• HYDRAULIC PUMP (1/4) (21260026~) 146
• HYDRAULIC PUMP (2/4) (21260026~) 148
• HYDRAULIC PUMP (3/4) (21260026~) 150
• HYDRAULIC PUMP (4/4) (21260026~) 152
• ENGINE A-4JB1PAA10 S/N 21260001-UP 154
• FIG.0-05 ENGINE GASKET KIT 155
• FIG.0-10 CYLINDER HEAD COVER 158
• FIG.0-11 CYLINDER HEAD 160
• FIG.0-12 CYLINDER BLOCK 162
• FIG.0-13 OIL PAN AND LEVEL GAUGE 166
• FIG.0-14 CAMSHAFT AND VALVE 168
• FIG.0-15 CRANKSHAFT. PISTON AND FLYWHEEL 170
• FIG.0-20 TIMING GEAR CASE AND FLYWHEEL HOUSING 172
• FIG.0-22 ENGINE MOUNTING 174
• FIG.0-25 INLET MANIFOLD 176
• FIG.0-27 EXHAUST MANIFOLD 178
• FIG.0-28 VENTILATION SYSTEM 180
• FIG.0-30 WATER PUMP AND CORROSION RESISTOR 182
• FIG.0-31 THERMOSTAT & HOUSING 184
• FIG.0-32 WATER PIPING; ENGINE 186
• FIG.0-33 FAN AND FAN BELT 188
• FIG.0-35 ENGINE CONTROL VALVE AND LEVER 190
• FIG.0-40 FUEL INJECTION SYSTEM 192
• FIG.0-41 FUEL FILTER & BRACKET 196
• FIG.0-50 OIL COOLER & OIL FILTER 197
• FIG.0-51 OIL PUMP & OIL STRAINER 198
• FIG.0-52 OIL & VACUUM PIPING; ENGINE 199
• FIG.0-60 ENGINE ELECTRICAL CONTROL PARTS 200
• FIG.0-65 STARTER 202
• FIG.0-66 GENERATOR 203
• FIG.0-80 INJECTION PUMP 204
• FIG.0-81 GOVERNOR; INJECTION PUMP 205
• FIG.0-85 AUTO TIME; INJECTION PUMP 206
• FIG.0-84 FEED PUMP; INJECTION PUMP 207
• FIG.0-86 MISCELLANEOUS PARTS; INJECTION PUMP 208
• FIG.0-87 COUPLING; INJECTION PUMP 210
• KITS, ATTACHEMENTS & QUICK REFERENCE 211

Takeuchi