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Bobcat 442 Excavator Service Manual (SN 528911001-528999999)

Format: PDF (Printable Document)

File Language: English

File Pages: 1259

File Size: 35.56 MB (Speed Download Link)

Brand: Bobcat

Model: 442 Excavator

Book No: 6901801

Serial No: SN 528911001-528999999

Type of Document: Service Manual

Categories: ,

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Bobcat 442 Excavator Service Manual (SN 528911001-528999999)

The Bobcat 442 is a mid-size compact excavator that spends its life trenching, loading trucks, and digging utilities. The service manual is what you grab when a cylinder is leaking, a travel motor is weak, or an electrical fault is eating your time. Around my shop, this is the book that lets you go from "it's acting weird" to a clear test plan and a parts list so the machine is back on rent fast.

What this manual helps you do

  • Diagnose hydraulic issues by following step-by-step pressure and flow checks on the 442's main and pilot circuits
  • Trace and repair electrical faults using wiring diagrams and connector pinouts specific to this serial range
  • Rebuild and adjust major components like swing, boom, and bucket cylinders, plus slew and travel drive groups
  • Check, set, and verify engine-related items for the 442's diesel, including fuel, cooling, and basic electronic controls
  • Troubleshoot travel, swing, and work-group performance complaints using factory test procedures instead of guesswork

Who this is for

This manual is aimed at shop mechanics, field techs, rental fleets, and owner-operators working on a Bobcat 442 within serial numbers 528911001 to 528999999. If you only need daily operating instructions or basic maintenance points, you want the operator's handbook instead.

FAQ

Q: Is this a searchable PDF, and can I zoom in on wiring diagrams?

A: Yes, these manuals are usually in searchable PDF format and the wiring diagrams are made to stay readable when you zoom in.

Q: How do I know if it fits my exact 442 machine?

A: Check your serial number plate. If it falls between 528911001 and 528999999, this is the correct service manual series.

Q: Is this the right document if I just need parts numbers?

A: No, for part numbers you need the parts catalog. This service manual is for diagnostics and repair procedures.

Bottom line: If you own or maintain a Bobcat 442 in this serial range and you're doing real repairs, this is the right manual. If you just run the machine, it's overkill.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • ALPHABETICAL INDEX
  • CONTENTS
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrestor Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • BOBCAT EXCAVATOR IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB
      • Description
      • Entering And Exiting The Excavator
      • Raising And Lowering The Left Console
      • Emergency Exit
    • TRANSPORTING THE EXCAVATOR
    • REAR COVER
      • Opening And Closing The Rear Cover
    • RIGHT SIDE COVER
      • Opening And Closing The Right Side Cover
    • SERVICE SCHEDULE
    • AIR CLEANER
      • Daily Check
      • Replacing The Filters
    • FRESH AIR FILTER (S/N 522311001 & ABOVE)
      • Removal And Installation
    • FRESH AIR FILTER (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
    • COOLING SYSTEM
      • Cleaning The Cooling System
      • Checking Coolant Level (S/N 522311001 & Above)
      • Replacing The Coolant (S/N 522311001 & Above)
    • FUEL SYSTEM
      • Fuel Specifications
      • Filling The Fuel Tank
      • Removing Water From The Pre-Filter (S/N 522311001 & Above)
      • Pre-Filter Removal (S/N 522311001 & Above)
      • Pre-Filter Installation (S/N 522311001 & Above)
      • Pre-Filter Removal And Installation (S/N 528911001 & Above And S/N 528611001 & Above)
      • Fuel Filter Removal And Installation
      • Draining The Fuel Tank
    • ENGINE LUBRICATION SYSTEM
      • Checking Engine Oil
      • Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Hydraulic Oil
      • Replacing The Hydraulic Oil
      • Hydraulic Filter Removal (S/N 522311001 & Above)
      • Hydraulic Filter Installation (S/N 522311001 & Above)
      • Hydraulic Filter Removal (S/N 528911001 & Above And S/N 528611001 & Above)
      • Hydraulic Filter Installation (S/N 528911001 & Above And S/N 528611001 & Above)
      • Diagnostic Couplers (S/N 522311001 & Above)
      • Diagnostic Couplers (S/N 528911001 & Above And S/N 528611001 & Above)
    • LUBRICATION OF THE EXCAVATOR
    • TRAVEL MOTOR
      • Checking Oil Level
      • Draining The Travel Motor
    • ALTERNATOR BELT
      • Adjusting Belt Tension
    • FAN/FUEL PUMP BELT
      • Adjusting Belt Tension (S/N 522311001 & Above)
    • AIR CONDITIONING COMPRESSOR BELT (S/N 522311001 & ABOVE)
      • Adjusting Belt Tension
    • AIR CONDITIONING COMPRESSOR BELT (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Adjusting Belt Tension
    • CAB TILT PROCEDURE
      • Installing The Cab Tilt Hinges
      • Tilting The Cab
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
    • BOOM CYLINDER
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • ARM CYLINDER
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • BOOM OFFSET CYLINDER
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • BUCKET CYLINDER
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • BLADE CYLINDER
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • RELIEF VALVES
      • Description
      • Testing The Three Spool Control Valve Main Relief Valve
      • Adjusting The Three Spool Control Valve Main Relief Valve
    • PORT RELIEF VALVES
      • Adjustment Procedure
    • PRESSURE REDUCING VALVE (S/N 528911001 & ABOVE AND 528611001 & ABOVE)
      • Description
      • Testing
      • Adjustment
    • PRESSURE REDUCING VALVE (S/N 522311001 & ABOVE)
      • Description
      • Testing
      • Adjustment
    • DUMP VALVE
      • Description
      • Testing
      • Adjustment
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SIX SPOOL HYDRAULIC CONTROL VALVE
      • Removal And Installation
      • Control Valve Identification
      • Disassembly And Assembly
      • Left Travel And Right Travel Valve Section Disassembly And Assembly
      • Boom, Arm, Bucket And Auxiliary Valve Section Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
    • THREE SPOOL HYDRAULIC CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Boom Offset And Blade Valve Section Disassembly And Assembly
      • Inlet/Upperstructure Swing Valve Section Disassembly And Assembly
    • HYDRAULIC PISTON PUMP (S/N 522311001 & ABOVE)
      • Hydraulic Pump Work Sheet
      • Testing Information
      • Pump Testing
      • Load Sense Relief Valve Adjustment
      • Removal And Installation
      • Coupler Removal And Installation
      • Torque Limiter Valve Parts Identification
      • Torque Limiter Valve Removal and Installation
      • Torque Limiter Valve Disassembly
      • Torque Limiter Valve Assembly
      • Initial Torque Limiter Valve Setting
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC GEAR PUMP (S/N 522311001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC PISTON PUMP (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Hydraulic Pump Work Sheet
      • Testing Information
      • Pump Testing
      • Load Sense Relief Valve Adjustment
      • Removal And Installation
      • Coupler Removal And Installation
      • Torque Limiter Valve Parts Identification
      • Torque Limiter Valve Removal and Installation
      • Torque Limiter Valve Disassembly
      • Torque Limiter Valve Assembly
      • Initial Torque Limiter Valve Setting
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDRAULIC GEAR PUMP (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • ACCUMULATOR (S/N 522311001 & ABOVE)
      • Description
      • Removal And Installation
    • ACCUMULATOR (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Description
      • Removal And Installation
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING MOTOR DRIVE CARRIER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING BRAKE VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING BRAKE RELEASE VALVE
      • Removal And Installation
    • SWING BRAKE RELEASE VALVE (CONT’D)
      • Parts Identification
      • Disassembly And Assembly
    • JOYSTICK CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • JOYSTICK LOCKOUT/TWO SPEED VALVE (S/N 522311001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • JOYSTICK LOCKOUT/TWO SPEED VALVE (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • RIGHT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • LEFT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Removal And Installation
      • Parts Identification
      • Disassembly and Assembly
    • TRAVEL LEVER/FOOT PEDAL VALVE
      • Left Travel Lever/Foot Pedal Valve Removal And Installation
      • Right Travel Lever/Foot Pedal Valve Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC FILTER MOUNT
      • Removal And Installation
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Description
    • SECONDARY FRONT AUXILIARY VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC BREAKER APPLICATION VALVE (S/N 522311001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • AUXILIARY HYDRAULIC FLOW CONTROL VALVE (S/ N 522311001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • AUXILIARY HYDRAULIC FLOW CONTROL/ HYDRAULIC BREAKER APPLICATION VALVE (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BLADE VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BLADE FLOAT VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BOOM OFFSET VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BOOM LOAD HOLDING VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • OIL TEMPERATURE REGULATOR
      • Description
      • Removal And Installation
    • AUXILIARY HYDRAULICS SELECTOR VALVE
      • Removal And Installation
    • HYDRAULIC PISTON PUMP DRIVE COUPLER
      • Removal And Installation
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • TRACKS
      • Track Lug Height
      • Rubber Track Clearance
      • Steel Track Clearance
      • Track Adjustment
      • Rubber Track Removal And Installation
    • TRACK FRAME
      • Disassembly And Assembly
      • Drive Sprocket Removal And Installation
    • TRACK IDLER
      • Parts Identification
      • Disassembly
      • Assembly
    • UPPER TRACK ROLLER
      • Parts Identification
      • Disassembly
      • Assembly
    • LOWER TRACK ROLLER
      • Parts Identification
      • Disassembly
      • Assembly
    • GREASE CYLINDER
      • Parts Identification
      • Disassembly
      • Assembly
    • TRACK DAMAGE IDENTIFICATION
      • Cutting Of Steel Cords
      • Abrasion Of Embedded Metals
      • Separation Of Embedded Metals
      • Separation Of Embedded Metals Due To Corrosion
      • Cuts On The Lug Side Rubber
      • Cracks On The Lug Side Rubber Due To Fatigue
      • Lug Abrasion
      • Cracks And Cuts On The Lug Side Rubber
      • Abrasion Of The Track Roller Side
      • Cuts On The Edges Of Track Roller Side
  • UPPERSTRUCTURE & SWING SECTION
    • UPPERSTRUCTURE
      • Removal And Installation
      • Swing Bearing Removal And Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Front Window Disassembly And Assembly (S/N 522311001 & Above)
      • Front Window Gas Strut Removal And Installation
      • Front Window Pivot Frame Removal And Installation
      • Lower Front Widow Removal And Installation
      • Door, Left Side, Right Side And Rear Window Removal
      • Door, Left Side, Right Side And Rear Window Installation
      • Cab Visor Removal And Installation
      • Top Window Removal And Installation
    • SEAT AND SEAT MOUNT
      • Removal And Installation
    • RIGHT CONSOLE
      • Description
    • LEFT CONSOLE
      • Removal And Installation
      • Disassembly And Assembly
      • Console Lockout Switch Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
      • Disassembly And Assembly
    • CONTROL LEVERS
      • Description
    • FUEL TANK
      • Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Bushing Removal And Installation
    • FLOOR MAT
      • Removal And Installation
    • BOOM
      • Removal And Installation
      • Bushing Removal And Installation
    • ARM
      • Removal And Installation
      • Bushing Removal And Installation
    • BUCKET
      • Removal And Installation
    • REAR COVER
      • Removal And Installation
    • RIGHT SIDE COVER
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
  • ELECTRICAL SYSTEM & ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location (S/N 522311001 & Above)
      • Fuse And Relay Location (S/N 528911001 & Above And S/N 528611001 & Above)
    • BATTERY
      • Servicing
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Removal And Installation (S/N 522311001 & Above)
      • Removal And Installation (S/N 528911001 & Above And 528611001 & Above)
      • Parts Identification
      • Alternator Identification
      • Charging System Check
      • Rectifier Continuity (Diode) Test
      • Disassembly
      • Stator Continuity Test
      • Stator Ground Test
      • Rotor Continuity Test
      • Rotor Ground Test
      • Capacitor Continuity Test
      • Assembly
    • STARTER
      • Removal And Installation (S/N 522311001 & Above)
      • Removal And Installation (S/N 528911001 & Above And S/N 528611001 & Above)
      • Parts Identification (All Models)
      • Disassembly (All Models)
      • Inspection And Repair (All Models)
      • Assembly (All Models)
    • STARTER (S/N 528911001 & ABOVE & S/N 528611001 & ABOVE)
      • Removal And Installation
    • FRONT CAB LIGHT
      • Removal And Installation
      • Disassembly And Assembly
    • TWO SPEED SWITCH
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • BATTERY DISCONNECT SWITCH
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
      • E-Prom Information
  • ENGINE SERVICE
    • TROUBLESHOOTING
      • Chart
    • MUFFLER (S/N 522311001 & ABOVE)
      • Removal And Installation
    • MUFFLER (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
    • AIR CLEANER
      • Removal And Installation
    • RADIATOR/OIL COOLER (S/N 522311001 & ABOVE)
      • Removal And Installation
    • RADIATOR/OIL COOLER (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Hydraulic Check Valve Removal And Installation
      • Hydraulic Check Valve Disassembly And Assembly
    • ENGINE COMPONENTS AND TESTING (S/N 522311001 & ABOVE)
      • Engine Compression Checking
      • Checking the Glow Plugs
      • Glow Plug Removal And Installation
      • Fuel Shutoff Solenoid Checking
      • Fuel Shutoff Solenoid Removal And Installation
      • Fuel Injection Pump Removal
      • Fuel Injection Pump Timing
      • Fuel Injection Pump Installation
      • Fuel Injector, Checking
      • Fuel Injector Disassembly
      • Fuel Injector Assembly
      • Valve Clearance Adjustment
      • Thermostat
    • ENGINE COMPONENTS AND TESTING (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Engine Compression Checking
      • Checking the Manifold Heater
      • Manifold Heater Removal And Installation
      • Fuel Shutoff Solenoid Checking
      • Fuel Shutoff Solenoid Removal And Installation
      • Fuel Injection Pump Removal
      • Fuel Injection Pump Timing
      • Fuel Injection Pump Installation
      • Fuel Injector Removal And Installation
      • Fuel Injector Removal And Installation (Cont’d)
      • Fuel Injector, Checking
      • Fuel Injector Disassembly
      • Fuel Injector Assembly
      • Timing Belt Inspection
      • Timing Belt Removal
      • Timing Belt Installation
      • Valve Clearance Adjustment
      • Valve Timing, Checking
      • Thermostat, Oil Pressure Control Valves & Heater Connections
      • Aneroid Device
    • ENGINE (S/N 522311001 & ABOVE)
      • Removal And Installation
    • ENGINE (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
    • FLYWHEEL (S/N 522311001 & ABOVE)
      • Removal And Installation
      • Flywheel Ring Gear
    • FLYWHEEL (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Flywheel Ring Gear
    • RECONDITIONING THE ENGINE (S/N 522311001 & ABOVE)
      • Deutz Engine Tools Identification Chart
      • Disassembly
      • Assembly
      • Cylinder, Checking
      • Camshaft Bearing, Checking
      • Camshaft Bearing, Removal And Installation
      • Balancing Shaft Bearing, Checking (If Equipped)
      • Balancing Shaft Bearing, Removal And Installation
      • Control Rod Guide Bushing Installation
      • Rear Cover Seal Removal And Installation
      • Rear Cover Seal Removal And Installation (Cont’d)
      • Crankshaft, Checking
      • Connecting Rod, Checking
      • Piston, Checking
      • Piston Pin, Checking
      • Piston Rings Installation
      • Piston Installation On The Connecting Rod
      • Cylinder Head Disassembly
      • Valves, Checking
      • Valve Clearance Adjustment
      • Cylinder Head Assembly
      • Rocker Arm And Bracket, Checking
      • Front Cover Disassembly
      • Front Cover Assembly
      • Turbo Charger Removal and Installation
    • RECONDITIONING THE ENGINE (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Deutz Engine Tools Identification Chart
      • Disassembly
      • Assembly
      • Cylinder, Checking
      • Camshaft Bearing, Checking
      • Camshaft Bearing, Removal And Installation
      • Control Rod Guide Bushing Removal
      • Control Rod Guide Bushing Installation
      • Rear Cover Seal Removal And Installation
      • Crankshaft, Checking
      • Connecting Rod, Checking
      • Piston, Checking
      • Piston Pin, Checking
      • Piston Rings Installation
      • Piston Installation On The Connecting Rod
      • Cylinder Head Disassembly
      • Valves, Checking
      • Valve Clearance Adjustment
      • Cylinder Head Assembly
      • Rocker Arm And Bracket, Checking
      • Front Cover Disassembly
      • Front Cover Assembly
      • Turbo Charger Removal and Installation
      • Crankshaft Gear Mounting Bolt Torque Procedure
  • HEATING, VENTILATION, AIR CONDITIONING
    • EVAPORATOR/HEATER UNIT (S/N 522311001 & ABOVE)
      • Removal And Installation
    • EVAPORATOR/HEATER UNIT (S/N 528911001 & ABOVE AND 528611001 & ABOVE)
      • Removal And Installation
      • Disassembly And Assembly
    • HEATER/AC FAN
      • Removal And Installation
      • Resistor Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • AIR CONDITIONING SYSTEM FLOW
      • Principles
      • Chart
    • COMPONENTS (S/N 522311001 & ABOVE)
      • Identification
    • COMPONENTS (S/N 528911001 & ABOVE AND 52864001 & ABOVE)
      • Identification
    • SAFETY
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Heater Air Filter
      • Air Conditioning Compressor Belt
      • Cleaning The Condenser
    • BASIC TROUBLESHOOTING
      • Poor A/C Performance
      • Compressor Drive Belt Inspection
      • Cleaning The A/C Evaporator Coil & Heater Coil (S/N 522311001 & Above)
      • Cleaning The A/C Evaporator Coil And Heater Coil (S/N 528911001 & Above And 528611001 & Above)
      • Checking The Electrical System
      • Engine Coolant Bypassing The Heater Valve
    • GENERAL AIR CONDITIONING SERVICE GUIDELINES
      • Compressor Oil
      • Compressor Oil Check
      • Component Replacement And Refrigeration Leaks
    • SYSTEM TROUBLESHOOTING CHART
      • Blower Motor Does Not Operate
      • Gauge Pressure Related Troubleshooting
    • TEMPERATURE/PRESSURE
      • Chart
    • AIR CONDITIONING SERVICE
      • Chart
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation Procedure
    • COMPRESSOR (S/N 522311001 & ABOVE)
      • Removal And Installation
    • COMPRESSOR (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
      • Parts Identification
      • Compressor Clutch Disassembly And Assembly
    • CONDENSER (S/N 522311001 & ABOVE)
      • Removal And Installation
    • CONDENSOR (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Removal And Installation
    • RECEIVER/DRYER (S/N 522311001 & ABOVE)
      • Removal And Installation
    • RECEIVER/DRYER (S/N 528911001 & ABOVE AND 528611001 & ABOVE))
      • Removal And Installation
    • PRESSURE SWITCH (S/N 522311001 & ABOVE)
      • Removal And Installation
    • PRESSURE SWITCH (S/N 528911001 & ABOVE AND 528611001 & ABOVE)
      • Removal And Installation
    • HEATER COIL/EVAPORATOR
      • Removal And Installation
    • THERMOSTAT
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • UPGRADED AIR CONDITIONING SYSTEM
      • Evaporator Unit Removal And Installation
      • Disassembly And Assembly
      • Thermostat Removal And Installation
      • Evaporator Removal And Installation
      • Fan Removal And Installation
      • Switch Removal And Installation
  • SPECIFICATIONS
    • HYDRAULIC EXCAVATOR SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Controls
      • Engine (S/N 522311001 & Above)
      • Engine (S/N 528911001 & Above And S/N 528611001 & Above)
      • Electrical
      • Hydraulic System (S/N 522311001 & Above)
      • Hydraulic System (S/N 528911001 & Above And S/N 528611001 & Above)
      • Hydraulic Cycle Times
      • Swing System
      • Hydraulic Cylinders
      • Drive System
      • Brakes
      • Undercarriage
      • Track
      • Capacities (S/N 522311001 & Above)
      • Capacities (S/N 528911001 & Above And S/N 528611001 & Above)
      • Digging Force
    • ENGINE SPECIFICATIONS (S/N 522311001 & ABOVE)
      • General
      • Fuel System
      • Valve, Valve Guide and Seat Insert
      • Piston And Rings
      • Connecting Rod
      • Cylinder Head and Block
      • Crankshaft And Main Bearings
      • Camshaft And Bearings
      • Oil Pump
      • Governor
      • Engine Balancing Shaft And Bearings
    • ENGINE SPECIFICATIONS (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • General
      • Fuel System
      • Valve, Valve Guide and Seat Insert
      • Piston And Rings
      • Connecting Rod
      • Cylinder Head and Block
      • Crankshaft And Main Bearings
      • Camshaft And Bearings
      • Oil Pump
    • ENGINE BOLT TORQUE (S/N 522311001 & ABOVE)
      • Specifications
    • ENGINE BOLT TORQUE (S/N 528911001 & ABOVE AND S/N 528611001 & ABOVE)
      • Specifications
    • EXCAVATOR BOLT TORQUE
      • Specifications
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • FUEL, COOLANT AND LUBRICANTS
      • Chart (S/N 522311001 & Above)
      • Chart (S/N 528911001 & Above And S/N 528611001 & Above)
    • CONVERSIONS
      • Decimal And Millimeter Equivalents
      • U.S. To Metric Conversion
  • SERVICE MANUAL REVISIONS
    • SMR-1
    • SMR-2
    • SMR-3
    • SMR-4
    • SMR-5
    • SMR-6
    • SMR-7
    • SMR-8

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