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Bobcat E60 Excavator Service Manual (SN AET811001-AET899999)

Format: PDF (Printable Document)

File Language: English

File Pages: 807

File Size: 29.08 MB (Speed Download Link)

Brand: Bobcat

Model: E60 Excavator

Book No: 6987190

Serial No: SN AET811001-AET899999

Type of Document: Service Manual

Categories: ,

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Bobcat E60 Excavator Service Manual (SN AET811001-AET899999)

The Bobcat E60 is a compact excavator that spends its life trenching, digging footings, loading trucks, and working around utilities. The people who reach for this service manual are the ones actually fixing the machine when it stops making money: shop mechanics, field techs, and owner-operators who do their own repairs. They want wiring info that matches their serial number, hydraulic specs, and step-by-step teardown instructions so a repair only happens once and the machine goes straight back to work.

What this manual helps you do

  • Diagnose hydraulic issues by following pressure-check and flow-check procedures on the E60's specific hydraulic circuits
  • Trace and repair electrical problems using wiring diagrams and connector callouts that match the E60 in this serial range
  • Rebuild engine and drivetrain components with disassembly, inspection, and reassembly steps laid out for this model
  • Adjust track, swing, and attachment functions so the machine digs straight, tracks correctly, and holds grade
  • Replace cylinders, pumps, motors, and valves with the right sequences, special tool references, and post-repair checks

Who this is for

This is for anyone maintaining or repairing a Bobcat E60 excavator with serial numbers from AET811001 through AET899999: small contractors, rental fleets, shop mechanics, and owner-operators. If you just need basic controls, daily checks, or safety info, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, it's typically a searchable PDF and the wiring diagrams are sized so you can zoom in and read wire colors and pin numbers.

Q: How do I know if it covers my exact E60?

A: If your E60 serial number falls between AET811001 and AET899999, this is the correct manual for your machine.

Q: Is this the right document for regular maintenance only?

A: If you're only changing fluids and filters, the maintenance section of the operator's handbook might be enough. For real diagnostics and repairs, you want this service manual.

Bottom line: If your E60's serial number is in that AET811001-AET899999 range and you plan to do real repair work, this is the manual you need.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB (ROPS / TOPS)
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Window
      • Heating, Ventilation And Air Conditioning Duct
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • RIGHT SIDE COVER
      • Opening And Closing
      • Adjusting The Latch
    • REAR COVER
      • Opening And Closing
    • SERVICE SCHEDULE
      • Chart
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing The Filters
    • CAB FILTER
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filters
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic Fluid Chart
      • Removing And Replacing Hydraulic Filters
      • Removing And Replacing Hydraulic Fluid
      • Removing Air From Hydraulic Pump
    • LUBRICATING THE EXCAVATOR
      • Lubrication Locations
    • PIVOT PINS
      • Inspection And Maintenance
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • ALTERNATOR BELT
      • Belt Adjustment
      • Belt Replacement
    • AIR CONDITIONING BELT
      • Belt Adjustment
      • Belt Replacement
    • EMERGENCY EXIT
      • Right Rear Side Window
      • Front Window
    • SEAT BELT
      • Inspection And Maintenance
    • CAB TILT PROCEDURE
      • Tilting The Cab
    • CONTROL CONSOLE LOCKOUTS
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEAMTICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Slew) Circuit
      • Troubleshooting The Travel Circuit
      • Description
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • VALVES (MAIN RELIEF)
      • Testing And Adjusting The Main Relief Valves
    • VALVES (PORT RELIEF)
      • Testing And Adjusting Port Relief Valve Pressure
    • VALVE (PRESSURE REDUCING)
      • Description
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
      • Blade And Upperstructure Swing Valve Section Disassembly And Assembly
      • Boom Swing And 2nd Auxiliary Valve Section Disassembly And Assembly
      • Boom 2 / Auxiliary And Arm 1 Valve Section Disassembly And Assembly
      • Left Travel, Inlet And Right Travel Valve Section Disassembly And Assembly
      • Boom 1 Disassembly And Assembly
      • Arm 2 and Bucket Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Testing Information
      • Torque Adjustment
      • Testing The Piston Pump
      • Testing The Gear Pump
      • Removal And Installation
      • Gear Pump Parts Identification
      • Gear Pump Disassembly And Assembly
      • Solenoid Valve Parts Identification
      • Solenoid Valve Disassembly And Assembly
      • Piston Pump Parts Identification
      • Piston Pump Disassembly And Assembly
    • ACCUMULATOR
      • Description
      • Removal And Installation
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR (DRIVE CARRIER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • RIGHT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • LEFT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BLADE CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • AUXILIARY HYDRAULIC BREAKER VALVE
      • Removal And Installation
      • Disassembly And Assembly
    • SWING MOTOR BRAKE SHUTTLE VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BOOM SWING VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • AUXILIARY HYDRAULIC VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • TRAVEL CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Roller Parts Identification
      • Roller Disassembly
      • Roller Assembly
      • Sprocket Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal
      • Track Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tension Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Roller Parts Identification
      • Roller Disassembly
      • Roller Assembly
      • Sprocket Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Swing Bearing Removal
      • Swing Bearing Installation
  • UPPERSTRUCTURE AND SWING SECTION
    • UPPERSTRUCTURE
      • Removal
      • Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Lower Front Window Removal And Installation
      • Glass Installation
      • Front Window Strut Removal And Installation
      • Front Window Slide Bar Removal And Installation
      • Cab Tilt Assembly Removal And Installation
      • Cab Tilt Parts Identification
      • Cab Tilt Assembly Disassembly And Assembly
      • Headliner Removal And Installation
    • SEAT AND SEAT MOUNT
      • Seat Removal And Installation
      • Seat Mount Removal And Installation
    • RIGHT CONSOLE
      • Console Cover Removal And Installation
    • LEFT CONSOLE
      • Upper Console Cover Removal And Installation
      • Lower Console Cover Removal And Installation
      • Gas Strut Removal And Installation
      • Lock Lever Removal And Installation
      • Lock Lever Disassembly And Assembly
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • COUNTER WEIGHT
      • Removal And Installation
    • FLOOR MAT
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Bushing Removal
      • Bushing Installation
    • BOOM
      • Removal And Installation
      • Bushing Removal And Installation
    • ARM (STANDARD AND LONG)
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Bucket And Link Bushing Removal And Installation
    • BUCKET
      • Bucket Teeth Removal And Installation
      • Bucket Side Cutting Edge Removal And Installation
    • REAR COVER
      • Removal And Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • RIGHT SIDE COVER
      • Removal And Installation
  • ELECTRICAL SYSTEM & ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location / Identification
      • Engine Control Unit (ECU)
    • BATTERY
      • Servicing
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Removal And Installation
      • Charging System Check
      • Alternator Voltage Test
      • Low Voltage Test
      • High Voltage Test
      • Alternator Regulator Test
      • Parts Identification
      • Disassembly And Assembly
      • Stator Continuity Test
      • Stator Ground Test
      • Rotor Continuity Test
      • Rotor Ground Test
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • CONSOLE LOCKOUT SWITCH
      • Testing / Adjustment
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
    • DIAGNOSTIC SERVICE CODE
      • Service Codes List
      • Flashing Patterns Of Engine Check Lamp
    • DIAGNOSTIC TOOL
      • Software Installation
      • Installation
      • Code Retrieval
    • INSTRUMENT PANEL
      • Removal And Installation
      • Disassembly And Assembly
    • KEY SWITCH
      • Removal And Installation
    • RIGHT CONSOLE SWITCH COVER
      • Removal And Installation
      • Rocker Switch Removal And Installation
      • Speed Control Removal And Installation
      • Engine Emergency Stop Switch Removal And Installation
      • Auxiliary Power Outlet Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM (IF EQUIPPED)
      • Description
      • Inspecting
      • Adjusting Switch Position
    • FUEL TRANSFER PUMP
      • Removal And Installation
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Troubleshooting
      • Engine Removal And Installation
      • Compression – Testing
    • ENGINE SPEED CONTROL
      • Adjustment
    • ENGINE SPEED CONTROL (Cont’d)
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Radiator Disassembly And Assembly
      • Fan Removal And Installation
      • Fuel Cooler Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Parts Identification
      • Thermostat Removal And Installation
      • Temperature Switch Testing
      • Temperature Sensor Testing
      • Thermostat Testing
      • Radiator Cap Testing
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Injector Removal And Installation
      • Fuel Injector Pressure – Testing
      • Nozzle Spray Condition
    • CYLINDER HEAD
      • Valve Clearance Adjustment
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Valve Guide – Inspection
      • Intake And Exhaust Valve – Inspection
      • Valve Stem Bend – Inspection
      • Valve Face And Seat
      • Valve Spring – Inspection
      • Push Rod – Inspection
      • Rocker Arm – Inspection
      • Valve Bridge – Inspection
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Inspection
      • Crankshaft End Play
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gear Case Cover Removal And Installation
      • Timing Gear Backlash – Inspection
      • Idler Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idler Gear And Shaft – Servicing
    • COLD START DEVICE
      • Description
      • Testing
      • Removal And Installation
    • EXHAUST GAS RECIRCULATION VALVE (EGR)
      • Description
      • Testing
      • Removal And Installation
    • MANIFOLD AIR HEATER
      • Description
      • Testing
      • Removal And Installation
    • ENGINE FLYWHEEL
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal And Installation
      • Flywheel Ring Gear Removal And Installation
  • HEATING, VENTILATION & AIR CONDITIONING
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Filters
      • Belt Adjustment
      • Belt Replacement
      • Condenser
      • Air Conditioning Service Chart
      • Evaporator / Heater Coil
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
      • Charging With A Manifold Gauge Set
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Inspection
    • EXPANSION VALVE
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC CONTROLLER
      • Removal And Installation
  • SPECIFICATIONS
    • E60 SPECIFICATIONS
      • Machine Dimensions
      • Machine Dimensions With Standard Arm
      • Machine Dimensions With Long Arm
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Electrical
      • Drive System
      • Slew System
      • Undercarriage
      • Capacities
      • Tracks
      • Ground Pressure
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
      • BSPP Swivel Nut
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalents
      • U.S. To Metric Conversion
  • ALPHABETICAL INDEX
  • SERVICE MANUAL REVISION
    • Revision No: E60-1
    • Revision No: E60-2
    • Revision No: E60-3
    • Revision No: E60-4

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