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Bobcat E62 Excavator Service Manual (SN B34P11001-B34P99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 805

File Size: 23.22 MB (Speed Download Link)

Brand: Bobcat

Model: E62 Excavator

Book No: 6990794

Serial No: SN B34P11001-B34P99999

Type of Document: Service Manual

Categories: ,

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Bobcat E62 Excavator Service Manual (SN B34P11001-B34P99999)

The E62 is a mid-size compact excavator that spends its life trenching, loading trucks, digging services, and working in tight spots where you can barely swing a wrench. The people who reach for this service manual are the ones actually fixing those problems: field techs out of a truck, shop mechanics, and owners trying to keep a used machine earning. They need guts-level info, not sales fluff: how it comes apart, how it goes back together, and what specs to check so it doesn't come back on a hook.

What this manual helps you do

  • Diagnose hydraulic issues by tracing circuits, checking test ports, and comparing readings to factory specs
  • Troubleshoot travel, swing, and boom problems in the hydrostatic and control systems with step-by-step checks
  • Follow teardown and reassembly procedures on major components like cylinders, pumps, motors, and final drives
  • Check, adjust, and replace engine-related systems on the E62's diesel powerplant, including fuel and cooling components
  • Read and use wiring diagrams to chase down electrical faults, sensor issues, and intermittent no-starts

Who this is for

This is right for you if you own, run, or wrench on a Bobcat E62 excavator in the serial range B34P11001 through B34P99999 and you're doing real repairs, not just daily checks. If you only need basic controls, safety, and fluid types, you want the operator's handbook instead, not this service manual.

FAQ

Q: Is this a searchable PDF and are the wiring diagrams readable?

A: Yes, these manuals are normally searchable PDFs and the wiring diagrams are laid out so you can zoom in and follow circuits on a laptop or tablet.

Q: How do I know it fits my exact E62?

A: Check your serial plate. If your E62 serial number starts with B34P and falls between B34P11001 and B34P99999, this is the correct manual.

Q: Is this the right document if I'm rebuilding or diagnosing, not just maintaining?

A: Yes. This is the workshop-level service manual, the one you want for diagnostics, teardown, and reassembly work.

Bottom line: If your E62's serial number matches that B34P range and you're doing your own repairs, this is the manual you want. If your serial doesn't match, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Excavator Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • EXCAVATOR IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE EXCAVATOR
      • Procedure
    • LIFTING THE EXCAVATOR
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Front Window
      • Front Wiper
      • Window Washer Reservoir
      • Right Side Window
      • Heating, Ventilation And Air Conditioning Duct
    • TRANSPORTING THE EXCAVATOR ON A TRAILER
      • Loading And Unloading
      • Fastening
    • RIGHT SIDE COVER
      • Opening And Closing
      • Adjusting The Latch
    • REAR COVER
      • Opening And Closing
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Daily Check
      • Replacing The Filters
    • CAB FILTERS
      • Cleaning And Maintenance
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filters
      • Draining The Fuel Tank
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic Fluid Chart
      • Removing And Replacing Hydraulic Filters
      • Removing And Replacing Hydraulic Fluid
    • LUBRICATING THE EXCAVATOR
      • Lubrication Locations
    • PIVOT PINS
      • Inspection And Maintenance
    • TRAVEL MOTOR
      • Checking And Adding Oil
      • Removing And Replacing Oil
    • SPARK ARRESTER MUFFLER
      • Cleaning Procedure
    • AIR CONDITIONING BELT
      • Belt Adjustment
      • Belt Replacement
    • EMERGENCY Exits
      • Right Rear Side Window
      • Front Window
    • SEAT BELT
      • Inspection And Maintenance
    • CAB TILT PROCEDURE
      • Tilting The Cab
    • CONTROL CONSOLE LOCKOUT
      • Inspection And Maintenance
    • TOWING THE EXCAVATOR
      • Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting The Hydraulic Circuit
      • Troubleshooting The Cylinder Circuit
      • Troubleshooting The Swing (Slew) Circuit
      • Troubleshooting The Travel Circuit
    • CYLINDER (BOOM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (ARM)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BOOM SWING)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BUCKET)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CYLINDER (BLADE)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • VALVE (MAIN RELIEF)
      • Testing And Adjusting
    • VALVE (PORT RELIEF)
      • Testing And Adjusting The Port Relief Valve Pressure
    • VALVE (PRESSURE REDUCING)
      • Testing And Adjusting
    • HYDRAULIC CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
      • Inlet Valve Section Disassembly And Assembly
      • Boom Swing Valve Section Disassembly And Assembly
      • Slew Valve Section Disassembly And Assembly
      • Blade Valve Section Disassembly And Assembly
      • Right And Left Travel Valve Section Disassembly And Assembly
      • Boom, Auxiliary, Arm And Bucket Valve Section Disassembly And Assembly
    • HYDRAULIC PUMP
      • Hydraulic Pump Work Sheet
      • Pump Testing
      • Removal And Installation
      • Hydraulic Pump Startup
      • Torque Limiter Assembly Parts Identification
      • Torque Limiter Assembly Removal And Installation
      • Torque Limiter Valve Assembly Disassembly And Assembly
      • Pump Control Parts Identification
      • Pump Control Removal And Installation
      • Pump Control Disassembly And Assembly
      • Parts Identification
      • Disassembly And Assembly
    • MANIFOLD ASSEMBLY / ACCUMULATOR
      • Description
      • Removal And Installation
      • Disassembly And Assembly
    • TRAVEL MOTOR
      • Removal And Installation
      • Parts Identification Hydraulic Motor
      • Parts Identification Gear Reduction Hub
      • Disassembly
      • Assembly
    • SWIVEL JOINT
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SWING MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • SWING MOTOR (DRIVE CARRIER)
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • CONTROL PATTERN SELECTOR VALVE
      • Removal And Installation
      • Disassembly And Assembly
    • RIGHT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • LEFT CONTROL LEVER (JOYSTICK)
      • Testing
      • Handle Removal And Installation
      • Joystick Assembly Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • BLADE CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC RESERVOIR
      • Removal And Installation
    • OIL COOLER
      • Removal And Installation
    • DIRECT TO TANK VALVE
      • Removal And Installation
      • Disassembly And Assembly
    • SWING MOTOR BRAKE RELEASE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • EPPR VALVE
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • TRAVEL CONTROL VALVE
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • AUTO IDLE
      • Description
  • UNDERCARRIAGE
    • BLADE
      • Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (RUBBER TRACK)
      • Description
      • Track Lug Height
      • Checking Tension
      • Adjusting Tension
      • Track Removal And Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Tensioner Removal And Installation
      • Track Tensioner Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Roller Parts Identification
      • Roller Disassembly
      • Roller Assembly
      • Sprocket Removal And Installation
    • TRACK UNDERCARRIAGE COMPONENTS (STEEL TRACK)
      • Description
      • Checking Tension
      • Adjusting Tension
      • Track Removal
      • Track Installation
      • Idler Removal And Installation
      • Idler Parts Identification
      • Idler Disassembly
      • Idler Assembly
      • Track Tensioner Removal And Installation
      • Track Tension Parts Identification
      • Track Tensioner Disassembly And Assembly
      • Roller Removal And Installation
      • Roller Parts Identification
      • Roller Disassembly
      • Roller Assembly
      • Sprocket Removal And Installation
      • Guide Plate Removal And Installation
    • TRACK MAINTENANCE
      • Track Damage Identification
    • SWING CIRCLE GEAR
      • Swing Bearing Removal
      • Swing Bearing Installation
  • UPPERSTRUCTURE AND SWING SECTION
    • UPPERSTRUCTURE
      • Removal
      • Installation
    • CAB
      • Removal And Installation
      • Door Removal And Installation
      • Front Window Removal And Installation
      • Lower Front Window Removal And Installation
      • Glass Installation
      • Front Window Strut Removal And Installation
      • Front Window Slide Bar Removal And Installation
      • Cab Tilt Assembly Removal And Installation
      • Cab Tilt Parts Identification
      • Cab Tilt Assembly Disassembly And Assembly
      • Headliner Removal And Installation
    • SEAT
      • Seat Removal And Installation
      • Seat Mount Removal And Installation
    • RIGHT CONSOLE
      • Console Cover Removal And Installation
    • LEFT CONSOLE
      • Lower Console Cover Removal And Installation
      • Upper Console Cover Removal And Installation
      • Gas Strut Removal And Installation
      • Lock Lever Removal And Installation
      • Lock Lever Disassembly And Assembly
      • Console Removal And Installation
    • LEFT UPPERSTRUCTURE COVER
      • Removal And Installation
    • RIGHT UPPERSTRUCTURE COVER
      • Removal And Installation
    • COUNTER WEIGHT
      • Removal And Installation
    • FLOOR MAT
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • HORN
      • Removal And Installation
    • SWING FRAME
      • Removal And Installation
      • Bushing Removal
      • Bushing Installation
    • BOOM
      • Removal And Installation
      • Bushing Removal And Installation
    • ARM (STANDARD AND LONG)
      • Removal And Installation
      • Arm To Boom Bushing Removal And Installation
      • Bucket And Link Bushing Removal And Installation
    • BUCKET
      • Bucket Teeth Removal And Installation
      • Bucket Side Cutting Edge Removal And Installation
    • REAR COVER
      • Removal And Installation
    • QUICK COUPLER (KLAC™ SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • QUICK COUPLER (LEHNHOFF® SYSTEM)
      • Troubleshooting
      • Daily Inspection
      • Removal (MS03 And MS08)
      • Installation (MS03 And MS08)
      • Parts Identification (MS03)
      • Disassembly And Assembly (MS03)
      • Parts Identification (MS08)
      • Disassembly (MS08)
      • Assembly (MS08)
    • RIGHT SIDE COVER
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Troubleshooting Chart
      • Description
      • Fuse And Relay Location / Identification
      • Engine Control Unit (ECU)
      • Master Disconnect Switch
    • BATTERY
      • Battery Maintenance
      • Using A Booster Battery (Jump Starting)
      • Removing And Installing Battery
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • LIGHTS
      • Boom Light Removal And Installation
      • Boom Light Bulb Replacement
    • CONSOLE LOCKOUT SWITCH
      • Testing / Adjustment
      • Removal And Installation
    • FUEL LEVEL SENDER
      • Removal And Installation
    • DIAGNOSTIC SERVICE CODE
      • Service Codes List
      • Flashing Patterns Of Engine Check Lamp
    • DIAGNOSTIC TOOL
      • Software Installation
      • Installation
      • Code Retrieval
    • INSTRUMENT PANEL
      • Removal And Installation
      • Setting The Operator Four Digit Password
      • Master Password Description
      • Using The Master Password To Unlock The Instrument Panel
    • KEY SWITCH
      • Removal And Installation
    • RIGHT CONSOLE SWITCH COVER
      • Removal And Installation
      • Rocker Switch Removal And Installation
      • Speed Control Removal And Installation
      • Auxiliary Power Outlet Removal And Installation
    • WIPER MOTOR
      • Removal And Installation
    • MOTION ALARM SYSTEM
      • Description
      • Inspecting
      • Adjusting Switch Position
    • FUEL TRANSFER PUMP
      • Removal And Installation
    • AUTO IDLE PRESSURE SWITCH
      • Removal And Installation
    • VEHICLE CONTROL UNIT (VCU)
      • Removal And Installation
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Troubleshooting
      • Engine Removal And Installation
      • Compression – Testing
    • ENGINE SPEED CONTROL
      • Adjustment
    • MUFFLER
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Radiator Disassembly And Assembly
      • Fan Removal And Installation
      • Fuel Cooler Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Parts Identification
      • Thermostat Removal And Installation
      • Temperature Switch Testing
      • Temperature Sensor Testing
      • Thermostat Testing
      • Radiator Cap Testing
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Engine Oil Pressure – Testing
    • FUEL SYSTEM
      • Fuel Injection Pump Removal And Installation
      • Fuel Injection Pump – Timing
      • Fuel Injector Removal And Installation
      • Fuel Injector Pressure – Testing
      • Nozzle Spray Condition
    • CYLINDER HEAD
      • Valve Clearance Adjustment
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Valve Guide – Inspection
      • Intake And Exhaust Valve – Inspection
      • Valve Stem Bend – Inspection
      • Valve Face And Seat
      • Valve Spring – Inspection
      • Push Rod – Inspection
      • Rocker Arm – Inspection
      • Valve Bridge – Inspection
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Inspection
      • Crankshaft End Play
      • Crankshaft And Bearings Removal And Installation
      • Crankshaft And Bearings – Servicing
    • CAMSHAFT AND TIMING GEARS
      • Timing Gear Case Cover Removal And Installation
      • Timing Gear Backlash – Inspection
      • Idler Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idler Gear And Shaft – Servicing
    • COLD START DEVICE
      • Description
      • Testing
      • Removal And Installation
    • EXHAUST GAS RECIRCULATION VALVE (EGR)
      • Description
      • Testing
      • Removal And Installation
    • MANIFOLD AIR HEATER
      • Description
      • Testing
      • Removal And Installation
    • ENGINE FLYWHEEL
      • Hydraulic Pump Coupler Removal And Installation
      • Flywheel Removal And Installation
      • Flywheel Ring Gear Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Filters
      • Belt Adjustment
      • Belt Replacement
      • Condenser
      • Air Conditioning Service Chart
      • Evaporator / Heater Coil
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Operates Improperly Or Not At All
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
      • Charging With A Manifold Gauge Set
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Receiver / Drier Removal And Installation
      • Pressure Switch Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Inspection
    • EXPANSION VALVE
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
    • HEATER VALVE
      • Removal And Installation
    • HVAC CONTROLLER
      • Removal And Installation
  • SPECIFICATIONS
    • EXCAVATOR SPECIFICATIONS
      • Dimensions
      • Dimensions – Standard Arm
      • Dimensions – Long Arm
      • Rated Lift Capacity – Standard Arm
      • Rated Lift Capacity – Long Arm
      • Performance
      • Controls
      • Engine
      • Hydraulic System
      • Hydraulic Cylinders
      • Hydraulic Cycle Times
      • Electrical
      • Drive System
      • Slew System
      • Undercarriage
      • Crawler Track Design
      • Capacities
      • Fuel Tank
      • Track
      • Type
      • Ground Pressure
      • Fuel Consumption
      • Environmental
      • Temperature Range
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Excavator Torques
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • O-ring Face Seal Connection
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • Port Seal Fitting
      • BSPP Swivel Nut
    • HYDRAULIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Engine Tools
      • Electrical Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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