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Bobcat S850 Loader Service Manual (SN ATF411001-ATF499999)

Format: PDF (Printable Document)

File Language: English

File Pages: 1084

File Size: 43.57 MB (Speed Download Link)

Brand: Bobcat

Model: S850 Loader

Book No: 6990257

Serial No: SN ATF411001-ATF499999

Type of Document: Service Manual

Categories: ,

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Bobcat S850 Loader Service Manual (SN ATF411001-ATF499999)

The S850 is Bobcat's big-frame skid-steer, same idea as a 300-size Cat or large-frame Deere: heavy pallet work, dirt work, snow, and high-flow attachments. People grab this service manual when they're past warranty and need real repair info, not safety stickers. You want this when you're chasing a hydraulic issue, rebuilding a component, or checking specs before you button something up.

What this manual helps you do

  • Diagnose hydraulic and hydrostatic drive complaints, then check pressures and flows against Bobcat specs
  • Trace electrical faults using wiring diagrams, connector views, and step-by-step test procedures
  • Follow teardown and reassembly steps for major components like drive motors, cylinders, and the Bob-Tach system
  • Set and verify adjustments on linkages, controls, and chain or drive-related components after repair
  • Replace engine, cooling, and fuel system parts with the right sequences, torque patterns, and test checks

Who this is for

This is for a shop mechanic, mobile tech, small contractor, rental fleet, or owner-operator working on an S850 in the ATF411001-ATF499999 serial range. If you only need to learn controls, daily checks, or basic maintenance, you want the operator's manual instead, not this one.

FAQ

Q: Is this a searchable PDF with readable wiring diagrams?

A: Yes, these manuals are normally PDF with zoomable wiring and hydraulic schematics that you can read on a laptop or tablet.

Q: How do I know if it fits my machine?

A: Check your S850 serial tag. If it falls between ATF411001 and ATF499999, this is the correct service manual series.

Q: Is this the right document if I'm doing full repairs and diagnostics?

A: Yes, this is the workshop-level service manual, the one you use for real troubleshooting and repairs, not just routine greasing.

Bottom line: If your S850's serial is in that ATF411001-ATF499999 window and you're doing your own repairs, this is the right manual. If your serial is outside that range, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Spark Arrester Exhaust System
      • Welding And Grinding
      • Fire Extinguishers
    • SERIAL NUMBER LOCATIONS
      • Loader Serial Number
      • Engine Serial Number
    • DELIVERY REPORT
    • LOADER IDENTIFICATION
  • SAFETY & MAINTENANCE
    • LIFTING AND BLOCKING THE LOADER
      • Procedure
    • LIFT ARM SUPPORT DEVICE
      • Description
      • Installing
      • Removing
    • OPERATOR CAB
      • Description
      • Raising
      • Lowering
      • Cab Door Sensor
      • Special Applications Kit
      • Special Applications Kit Inspection And Maintenance
      • Forestry Door And Window Kit
      • Forestry Door And Window Kit Inspection And Maintenance
    • TRANSPORTING THE LOADER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE LOADER
      • Procedure
    • REMOTE START TOOL KIT – MEL1563
      • Remote Start Tool – MEL1563
      • Service Tool Harness Communicator – MEL1566
      • Remote Start Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Description
      • Remote Start Tool (Service Tool) – 7022042
      • Loader Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
    • DIAGMASTER (SERVICE TOOL) KIT – 7024161
      • Diagmaster (Service Tool)
      • DST-i LED Table
      • DST-i Operation Status And Display Specification
      • Diagmaster (Service Tool) Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • ENGINE AIR CLEANER
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Maintenance Platform
      • Cleaning
      • Checking And Adding Coolant
      • Removing And Replacing Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Hydraulic / Hydrostatic Fluid Chart
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filter
      • Removing And Replacing Hydraulic Charge Filter
      • Replacing Reservoir Breather Cap
    • FINAL DRIVE TRANSMISSION (CHAINCASE)
      • Checking And Adding Fluid
      • Removing And Replacing Fluid
    • BOB-TACH (HAND LEVER)
      • Inspection And Maintenance
    • BOB-TACH (POWER)
      • Inspection And Maintenance
    • LUBRICATING THE LOADER
      • Lubrication Locations
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Mounting
    • PIVOT PINS
      • Inspection And Maintenance
    • LOADER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
    • STOPPING THE ENGINE AND LEAVING THE LOADER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window Identification
      • Rear Window Removal (Latches)
      • Rear Window Removal (Rubber Cord)
      • External Access (Rear Window With Latches)
      • External Access (Rear Window With Rubber Cord)
      • Front Door
    • SEAT BELT
      • Inspection And Maintenance
  • HYDRAULIC SYSTEM
    • HYDRAULIC / HYDROSTATIC SCHEMATICS
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting
    • CYLINDER (LIFT)
      • Testing
      • Removal And Installation
      • Parts Identification (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly
      • Assembly
    • CYLINDER (TILT)
      • Testing
      • Removal And Installation
      • Base End Pivot Pin Removal And Installation
      • Parts Identification (Earlier Models)
      • Parts Identification (Later Models)
      • Disassembly
      • Assembly
    • CYLINDER (BOB-TACH)
      • Testing
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • MAIN RELIEF VALVES
      • Description
      • Testing
      • Main Relief Valve Adjustment
      • Main Relief Valve Removal And Installation
      • Auxiliary Relief Valve Adjustment
      • Auxiliary Relief Valve Removal And Installation
    • HYDRAULIC CONTROL VALVE (SJC)
      • Description
      • Removal And Installation
      • Actuator Removal And Installation (In Loader)
      • Actuator Removal And Installation (Out Of Loader)
      • Identification Chart
      • Mount Bracket Removal And Installation
      • Lift Load Check Valve Removal And Installation
      • Load Check Valve Removal And Installation (Tilt And Auxiliary)
      • Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
      • Port Relief Valve Removal And Installation
      • Plug Removal And Installation
      • End Cap Block Removal And Installation
      • Lift Spool Removal And Installation
      • Lift Spool Disassembly And Assembly
      • Tilt Spool Removal And Installation
      • Auxiliary Spool Removal And Installation
      • Auxiliary Solenoid Removal And Installation
      • Solenoid Removal And Installation
      • Lock Valve Removal And Installation
      • Lift Arm Bypass Orifice Removal And Installation
      • Main Relief Valve Removal And Installation
      • Auxiliary Relief Valve Removal And Installation
      • Check Valve Removal And Installation
    • HYDRAULIC CONTROL VALVE (SCPA)
      • Description
      • Removal And Installation
      • Mount Bracket Removal And Installation
      • Identification Chart
      • Lift Load Check Valve Removal And Installation
      • Load Check Valve Removal And Installation (Tilt And Auxiliary)
      • Anti-Cavitation Valve Removal And Installation (Lift, Rod End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Lift, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Base End)
      • Port Relief / Anti-Cavitation Valve Removal And Installation (Tilt, Rod End)
      • Port Relief Valve Removal And Installation
      • Plug Removal And Installation
      • Rubber Boot Removal And Installation
      • End Cap Block Removal And Installation
      • Lift Spool And Detent Removal And Installation
      • Tilt Spool Removal And Installation
      • Auxiliary Spool Removal And Installation
      • Auxiliary Solenoid Removal And Installation
      • Solenoid Removal And Installation
      • Lock Valve Removal And Installation
      • Lift Arm Bypass Orifice Removal And Installation
      • Main Relief Valve Removal And Installation
      • Auxiliary Relief Valve Removal And Installation
      • Check Valve Removal And Installation
    • LIFT ARM BYPASS CONTROL VALVE
      • Description
      • Testing
      • Removal And Installation
      • Bracket Removal And Installation
      • Disassembly And Assembly
    • HYDRAULIC PUMP
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC PUMP (HIGH FLOW)
      • Description
      • Pump Test At Quick Couplers
      • Direct Pump Test (Standard Section)
      • Direct Pump Test (Charge Section)
      • Direct Pump Test (High Flow Section)
      • High Flow Relief Valve Adjustment
      • High Flow Relief Valve Removal And Installation
      • Solenoid Removal And Installation
      • Removal And Installation
      • Hydraulic Pump Startup
      • Parts Identification
      • Disassembly And Assembly
    • HYDRAULIC / HYDROSTATIC FILTERS
      • Description
      • Housing Removal And Installation
    • HYDRAULIC FLUID RESERVOIR
      • Description
      • Removal And Installation
      • Hydraulic Fluid Screen
    • OIL COOLER
      • Description
      • Removal And Installation
    • BUCKET POSITION VALVE
      • Description
      • Solenoid Removal And Installation
      • Solenoid Testing
      • Removal And Installation
      • Disassembly And Assembly
    • REAR AUXILIARY DIVERTER VALVE
      • Description
      • Solenoid Testing
      • Removal And Installation
      • Disassembly And Assembly
    • BOB-TACH (POWER) BLOCK (EARLIER MODELS)
      • Description
      • Removal And Installation
      • Disassembly And Assembly
    • BOB-TACH (POWER) BLOCK (LATER MODELS)
      • Description
      • Testing Relief Valve
      • Removal And Installation
      • Disassembly And Assembly
    • FRONT AUXILIARY HYDRAULIC COUPLER BLOCK
      • Description
      • Removal And Installation
      • Disassembly And Assembly (FFI/FI)
      • Disassembly And Assembly (FFH/FH)
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Description
      • Troubleshooting
    • HYDROSTATIC MOTOR (TWO-SPEED) (S/N ATF411001 – ATF411599)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDROSTATIC MOTOR (TWO-SPEED) (S/N ATF411600 & ABOVE AND S/N ATF511001 & ABOVE)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • HYDROSTATIC MOTOR CARRIER (SJC AND SCPA)
      • Description
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • CHARGE PRESSURE
      • Description
      • Testing
      • Sender Removal And Installation
      • Adjusting
    • HYDROSTATIC PUMP (SJC AND SCPA)
      • Description
      • Hydraulic Controller Removal And Installation
      • Removal And Installation
      • Hydrostatic Pump Startup
      • Parts Identification
      • High Pressure Relief And Bypass Valve
      • Charge Relief Valve
      • Disassembly
      • Inspection
      • Assembly
      • Mechanical Neutral Adjustment
      • Hydraulic Controller Neutral Adjustment
    • DRIVE BELT
      • Belt Adjustment
      • Stop Adjustment
      • Belt Replacement
      • Tensioner Pulley Removal And Installation
      • Tensioner Pulley Disassembly And Assembly
    • TWO-SPEED / BRAKE VALVE (S/N ATF411001 – ATF411599)
      • Description
      • Valve Block Removal And Installation
      • Valve Block Disassembly And Assembly
    • TWO-SPEED / BRAKE VALVE (S/N ATF411600 & ABOVE AND S/N ATF511001 & ABOVE)
      • Description
      • Valve Block Removal And Installation
      • Valve Block Disassembly And Assembly
    • DRAIN MANIFOLD
      • Description
      • Drain Manifold Removal And Installation
  • DRIVE SYSTEM
    • BRAKE (TWO-SPEED)
      • Description
    • DRIVE COMPONENTS
      • Description
      • Axle Seal Removal And Installation
      • Axle, Sprocket And Bearings Removal And Installation
      • Chain Removal And Installation
    • CHAINCASE
      • Description
      • Front Cover Removal And Installation
      • Center Cover Removal And Installation
      • Rear Cover Removal And Installation
  • MAINFRAME
    • SEAT BAR
      • Description
      • Removal And Installation
      • Disassembly And Assembly
      • Compression Spring Disassembly And Assembly
    • OPERATOR CAB
      • Gas Spring Removal And Installation
      • Gas Spring Bracket Disassembly And Assembly
      • Removal And Installation
    • OPERATOR SEAT (SUSPENSION)
      • Removal And Installation
      • Slide Rail Removal And Installation
      • Seat Belt Removal And Installation
      • Lower Cushion Removal
      • Lower Cushion Installation
      • Back Cushion Removal And Installation
      • Shock Removal And Installation
      • 3-Point Seat Belt Removal And Installation
    • BOB-TACH (HAND LEVER)
      • Description
      • Removal And Installation
      • Lever And Wedge Disassembly And Assembly
      • Pivot Pin Bushing And Seal Removal And Installation
    • BOB-TACH (POWER)
      • Description
      • Removal And Installation
      • Lever And Wedge Disassembly And Assembly
      • Pivot Pin Bushing And Seal Removal And Installation
    • LIFT ARMS
      • Stabilizer Bar Removal And Installation
      • Link Removal And Installation
      • Removal And Installation
    • REAR GRILLE
      • Removing
      • Installing
      • Shield Removal And Installation
    • REAR DOOR (TAILGATE)
      • Removal And Installation
      • Striker Removal And Installation
      • Striker Disassembly And Assembly
      • Striker (Adjusting)
      • Latch Removal And Installation (Earlier Models)
      • Latch Removal And Installation (Later Models)
    • FUEL TANK
      • Removal And Installation
      • Fuel Level Sender Removal And Installation
      • Fuel Fill Screen Removal And Installation
    • FUEL TANK (AUXILIARY)
      • Removal And Installation
    • CONTROL PEDALS AND LINKAGES (SCPA)
      • Description
      • Pedal Removal And Installation
      • Linkage Removal And Installation
      • Pedal (Adjusting)
      • Floor Pan Removal And Installation
    • CONTROL PANEL (SJC)
      • Description
      • Removal And Installation
    • CONTROL PANEL (SCPA)
      • Description
      • Removal And Installation
    • CONTROL HANDLE / LEVER (SJC)
      • Description
      • Joystick Testing
      • Joystick Removal And Installation
    • CONTROL HANDLE / LEVER (SCPA)
      • Description
      • Steering Handle Testing
      • Steering Handle Removal And Installation
    • ACCESS PANEL (INSIDE) (SJC)
      • Removal And Installation (Left)
      • Removal And Installation (Right)
    • ACCESS PANEL (INSIDE) (SCPA)
      • Removal And Installation (Left)
      • Removal And Installation (Right)
    • WINDOW (REAR)
      • Rear Window Identification
      • Removal (Rubber Cord)
      • Installation (Rubber Cord)
      • Removal And Installation (Latches)
      • Disassembly And Assembly (Latches)
    • WINDOW (TOP)
      • Removal And Installation
    • WINDOW (SIDE)
      • Removal And Installation
    • CAB DOOR
      • Description
      • Removal And Installation
      • Disassembly And Assembly
      • Aligning
      • Adjusting
      • Checking Operation
    • ARMREST
      • Description
      • Removal And Installation
      • Disassembly And Assembly
    • LEFT SIDE LOWER PANEL
      • Removal And Installation
      • Disassembly And Assembly
    • RIGHT SIDE LOWER PANEL
      • Removal And Installation
      • Disassembly And Assembly
    • HEADLINER
      • Removal And Installation
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATICS
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Deluxe Cab Harness Connectors (Earlier Models)
      • Deluxe Cab Harness Connectors (Later Models)
      • Mainframe Harness Connectors
      • Engine Harness Connectors
      • Description
      • Troubleshooting
      • Fuse And Relay Location / Identification
      • Solenoid Testing
    • BATTERY
      • Removal And Installation
      • Servicing
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Replacement
      • Charging System Inspection
      • Alternator Voltage Testing
      • Low Voltage Testing
      • High Voltage Testing
      • Removal And Installation
      • Parts Identification
    • STARTER
      • Testing
      • Removal And Installation
      • Parts Identification
    • INSTRUMENT PANELS
      • Left Panel
      • Display Screen
      • Right Panel (Standard Key Panel)
      • Right Panel (Keyless Start Panel)
      • Right Panel (Deluxe Instrumentation Panel)
      • Left Switch Panel
      • Right Switch Panel
      • Left Side Lower Panel
      • Right Side Lower Panel
      • Left Panel Removal And Installation
      • Right Panel Removal And Installation
      • Key Switch Disassembly And Assembly
      • Alarm Disassembly And Assembly
      • Left Switch Panel Removal And Installation
      • Right Switch Panel Removal And Installation
    • LIGHTS
      • Front Removal And Installation
      • Rear Removal And Installation
      • Cab Light Removal And Installation (Earlier Models)
      • Cab Light Removal And Installation (Later Models)
    • BOBCAT CONTROLLERS (GATEWAY AND AUXILIARY)
      • Description
      • Connector Identification
      • Removal And Installation
    • BOBCAT CONTROLLER (ACS)
      • Description
      • Connector And Wire Identification
      • Removal And Installation
    • BOBCAT CONTROLLER (SJC) (DRIVE)
      • Description
      • Connector Identification
      • Removal And Installation
    • BOBCAT CONTROLLER (SCPA) (DRIVE)
      • Description
      • Connector Identification
      • Removal And Installation
    • ENGINE CONTROL UNIT (ECU)
      • Description
      • Cleaning
      • Removal And Installation
      • ECU Replacement
    • DIAGNOSTIC SERVICE CODES
      • Viewing Service Codes
      • Service Codes List
    • DIAGMASTER DIAGNOSTIC TROUBLE CODES (DTC)
      • Viewing Trouble Codes
    • BOBCAT INTERLOCK CONTROL SYSTEM (BICS™)
      • Description
      • Inspecting The BICS™ (Engine STOPPED – Key ON)
      • Inspecting Deactivation Of The Auxiliary Hydraulics System (Engine STOPPED – Key ON)
      • Inspecting The Seat Bar Sensor (Engine RUNNING)
      • Inspecting The Traction Lock (Engine RUNNING)
      • Inspecting The Lift Arm Bypass Control
      • Inspecting Deactivation Of Lift And Tilt Functions (SJC)
      • Troubleshooting
    • SEAT BAR SENSOR
      • Description
      • Troubleshooting
      • Testing
      • Removal And Installation
      • Bobcat Interlock Control System (BICS™) Circuit Test
    • TRACTION LOCK
      • Description
      • Troubleshooting
      • Inspecting
    • ELECTRICAL / HYDRAULIC CONTROLS (SJC)
      • Identification Chart
      • Description
      • Identification Chart ACD Group 0
      • Identification Chart ACD Group 1
      • Identification Chart ACD Group 2
      • Identification Chart ACD Group 3
    • ELECTRICAL / HYDRAULIC CONTROLS (SCPA)
      • Identification Chart
      • Description
      • Identification Chart ACD Group 0
      • Identification Chart ACD Group 1
      • Identification Chart ACD Group 2
      • Identification Chart ACD Group 3
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool
      • Connecting Remote Start Tool (Service Tool)
      • Connecting Diagmaster (Service Tool)
      • Connecting Remote Parked Regeneration Kit
    • CALIBRATION
      • Description
      • Actuator Testing
      • Lift And Tilt Calibration (SJC)
      • Hydrostatic Pump Calibration (SJC)
      • Hydrostatic Pump Calibration (SCPA)
    • STEERING DRIFT COMPENSATION (OPERATOR MODE)
      • Description
      • Operation
    • STEERING DRIFT COMPENSATION (SERVICE MODE)
      • Description
      • Operation
    • CONTROL PANEL SETUP
      • Right Panel Setup (Deluxe Instrumentation Panel)
    • PASSWORD SETUP (DELUXE INSTRUMENTATION PANEL)
      • Password Description
      • Changing The Owner Password
      • Changing The User Passwords
      • Password Lockout Feature
    • PASSWORD SETUP (KEYLESS START PANEL)
      • Password Description
      • Changing The Owner Password
      • Password Lockout Feature
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • BACK-UP ALARM SYSTEM
      • Description
      • Inspecting
      • Troubleshooting (Joystick)
      • Alarm Removal And Installation
    • FRONT HORN
      • Removal And Installation
      • Troubleshooting
      • Troubleshooting (Joystick)
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Specifications
      • Sensor Location
      • Torque Values
      • Troubleshooting
      • Engine Removal And Installation
      • Engine Mount Replacement
      • Compression – Testing
      • Injector Signal – Testing
    • ENGINE SPEED CONTROL (HAND)
      • Removal And Installation
    • ENGINE SPEED CONTROL (FOOT)
      • Removal And Installation
      • Disassembly And Assembly
      • Foot Throttle Calibration
    • DIESEL PARTICULATE FILTER (DPF) SYSTEM
      • Description
      • Removal And Installation
      • DPF Regeneration
      • DPF Regeneration Table
      • Operation (Standard Switch)
      • Operation (Optional Inhibit Switch Kit)
      • Operation (Optional Remote Parked Regeneration Kit)
      • Remote Parked Regeneration (Level 3)
      • DPF Service Regeneration (Level 4)
      • DPF Cleaning (Level 5)
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Radiator Removal And Installation
      • Hydraulic Fan Description
      • Lower Fan Duct Removal And Installation
      • Hydraulic Fan Motor Assembly Removal And Installation (Earlier Models)
      • Fan Removal And Installation (Earlier Models)
      • Hydraulic Fan Motor Removal And Installation (Earlier Models)
      • Hydraulic Fan Disassembly And Assembly (Earlier Models)
      • Hydraulic Fan Motor Assembly Removal And Installation (Later Models)
      • Fan Removal And Installation (Later Models)
      • Hydraulic Fan Motor Removal And Installation (Later Models)
      • Hydraulic Fan Disassembly And Assembly (Later Models)
      • Blower Housing Removal And Installation
      • Water Pump Removal And Installation
      • Water Pump Disassembly And Assembly
      • Thermostat Housing Removal And Installation
      • Thermostat – Checking
    • LUBRICATION SYSTEM
      • Oil Pan Removal And Installation
      • Oil Pump Removal And Installation
      • Oil Pump Inspection
      • Oil Filter Cooler Removal And Installation
      • Engine Oil Pressure – Testing
      • Crankcase Ventilation Filter Removal And Installation
    • FUEL SYSTEM
      • Supply Pump Removal
      • Supply Pump Installation
      • Supply Pump Difference Learning
      • Fuel Cooler Bypass Valve Removal And Installation
      • Fuel Recirculation Valve Removal And Installation
      • Fuel Rail Assembly Removal And Installation
      • Supply Pump – Timing
      • Fuel Injector Removal And Installation
      • Injector Correction
      • Removing Air From The Fuel System
    • CYLINDER HEAD
      • Intake Air Heater – Testing
      • Intake Air Heater Removal And Installation
      • Valve Clearance Adjustment
      • Valve Timing – Checking
      • Cylinder Head Removal And Installation
      • Cylinder Head Disassembly And Assembly
      • Cylinder Head – Servicing
      • Cylinder Head Top Clearance
      • Valve Guide – Inspecting
      • Reconditioning The Valve And Valve Seat
      • Valve Spring
      • Valve Tappets
      • Rocker Arm And Shaft – Inspecting
      • Valve Bridge Arm And Shaft – Inspecting
      • Push Rod Alignment – Inspecting
    • CRANKSHAFT AND PISTONS
      • Piston And Connecting Rod Removal And Installation
      • Piston And Connecting Rod – Servicing
      • Cylinder Bore – Testing
      • Connecting Rod Alignment
      • Crankshaft Gear Removal And Installation
      • Crankshaft And Bearings Removal
      • Crankshaft And Bearings Installation
      • Crankshaft And Bearings – Servicing
    • CRANKSHAFT POSITION SENSOR
      • Description
      • Removal And Installation
      • Adjusting
    • CAMSHAFT AND TIMING GEARS
      • Timing Gearcase Cover Removal And Installation
      • Timing Gears Backlash – Testing
      • Idler Gear And Camshaft Removal And Installation
      • Camshaft – Servicing
      • Idler Gear And Shaft – Servicing
    • TURBOCHARGER
      • Description
      • Removal And Installation
      • Testing
      • EGR Cooler Testing
    • FLYWHEEL AND HOUSING
      • Flywheel Removal And Installation
      • Ring Gear Removal And Installation
      • Housing Removal And Installation
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
      • Testing
      • Removal And Installation
  • HEATING, VENTILATION AND AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • AC System Diagram
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Filters
      • Compressor Drive Belt Adjustment
      • Compressor Drive Belt Replacement
      • Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
      • Evaporator / Heater Coil
    • TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • The Compressor Does Not Operate At All, Or Operates Improperly (Cont’d)
      • Gauge Pressure Related Troubleshooting
      • Troubleshooting Tree
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
      • Engine Coolant Bypassing The Heater Valve
      • Heater Valve Not Opening Or Closing
    • SYSTEM CHARGING AND RECLAMATION
      • Refrigerant Identification
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER (EARLIER MODELS)
      • Receiver / Drier Removal And Installation
      • Pressure Relief Valve Removal And Installation
      • Pressure Switch Removal And Installation
      • Schrader® Valve Removal And Installation
    • RECEIVER / DRIER (LATER MODELS)
      • Receiver / Drier Removal And Installation
      • Pressure Switch Removal And Installation
      • Schrader® Valve Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
    • EVAPORATOR COIL
      • Removal And Installation
    • HEATER COIL
      • Removal And Installation
    • BLOWER FAN
      • Removal And Installation
      • Disassembly And Assembly
    • HEATER VALVE
      • Removal And Installation
    • EVAPORATOR / HEATER COVER
      • Removal
      • Installation
  • SPECIFICATIONS
    • (S850) LOADER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Engine
      • Drive System
      • Controls
      • Hydraulic System
      • Electrical System
      • Capacities
      • Tires
    • TECHNICAL SERVICE GUIDE SPECIFICATIONS
      • Engine
      • Engine Torques
      • Cooling System
      • Loader Torques
      • Hydraulic / Hydrostatic System
      • Fuel Consumption
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque For General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • Straight Thread O-ring Fitting
      • Flare Fitting
      • Tubelines And Hoses
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Mainframe And Drive Tools
      • Electrical Tools
      • Engine Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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