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Bobcat T35140S VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41G11001-B41G99999)

Format: PDF (Printable Document)

File Language: English

File Pages: 741

File Size: 26.09 MB (Speed Download Link)

Brand: Bobcat

Model: T35140S VersaHANDLER® TTC, Telescopic Handler

Book No: 7283378

Serial No: SN B41G11001-B41G99999

Type of Document: Service Manual

Categories: ,

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Bobcat T35140S VersaHANDLER® TTC, Telescopic Handler Service Manual (SN B41G11001-B41G99999)

This T35140S VersaHANDLER is the telescopic handler you see unloading trucks, placing pallets on scaffolding, and handling material where a skid-steer just can't reach. The people who grab this service manual are the ones actually turning wrenches: shop mechanics, field techs, and owner-operators who don't want downtime. They're trying to get hard data for repairs, torque and pressure specs, wiring info, and step-by-step procedures so the machine goes back out clean and safe.

What this manual helps you do

  • Diagnose hydraulic issues in the boom, outriggers, and auxiliary circuits, and pressure-test the system correctly
  • Trace and troubleshoot electrical faults using wiring diagrams, connector callouts, and harness routing info
  • Follow teardown and reassembly steps for major components like the boom sections, axles, and drive/hydrostatic system
  • Check and adjust linkages, steering, brakes, and load-handling systems to meet factory settings after repairs
  • Replace and set up wear items and seals during 50/250/500-hour services so you can plan parts and labor

Who this is for

This is for a small contractor's shop, a rental fleet like mine, or an owner-operator who wants to do real repairs and scheduled maintenance on a T35140S. If you just need daily operating tips or safety decals, you want the operator's handbook instead, not this manual.

FAQ

Q: Is this a searchable PDF, and can I read the wiring diagrams clearly?

A: These manuals are usually vector or high-resolution PDFs, so you can search text and zoom in on wiring diagrams without them turning to mush.

Q: Will it cover my exact machine?

A: It's written for T35140S units in the B41G11001 to B41G99999 serial range. If your plate is outside that, you need a different manual.

Q: Is this what I need for real teardown work, or just basic maintenance?

A: This is the workshop-level service manual, meant for diagnostics, teardown, and reassembly, not just fluid changes.

Bottom line: If you own or maintain a T35140S in that serial range and want to keep it rental-ready, this is the right manual. If your serial doesn't match, skip it.

📘 Show Index

Table of Contents:

  • MAINTENANCE SAFETY
  • CONTENTS
  • FOREWORD
    • FOREWORD
    • SAFETY INSTRUCTIONS
      • Safe Operation Is The Operator’s Responsibility
      • Safe Operation Needs A Qualified Operator
      • Avoid Silica Dust
      • Dismantling And Disposal
    • FIRE PREVENTION
      • Maintenance
      • Operation
      • Electrical
      • Hydraulic System
      • Fueling
      • Starting
      • Welding And Grinding
      • Fire Extinguishers
    • PUBLICATIONS AND TRAINING RESOURCES
    • SERIAL NUMBER LOCATION
      • Telescopic Handler Serial Number
      • Engine Serial Number
      • Other Serial Numbers
    • DELIVERY REPORT
    • BOBCAT TELESCOPIC HANDLER IDENTIFICATION
  • SAFETY AND MAINTENANCE
    • LIFTING AND BLOCKING THE TELESCOPIC HANDLER
      • Procedure
    • OPERATOR CAB
      • Description
      • Cab Door
      • Cab Door Window
      • Rear Cab Window
      • Cab Light
    • TRANSPORTING THE TELESCOPIC HANDLER ON A TRAILER
      • Loading And Unloading
      • Fastening
    • TOWING THE TELESCOPIC HANDLER
      • Procedure
    • SERVICE SCHEDULE
      • Maintenance Intervals
    • AIR CLEANER SERVICE
      • Replacing Filter Elements
    • ENGINE COOLING SYSTEM
      • Cleaning
      • Checking Level
      • Removing And Replacing The Coolant
    • FUEL SYSTEM
      • Fuel Specifications
      • Biodiesel Blend Fuel
      • Filling The Fuel Tank
      • Fuel Filter
      • Removing Air From The Fuel System
    • ENGINE LUBRICATION SYSTEM
      • Checking And Adding Engine Oil
      • Engine Oil Chart
      • Removing And Replacing Oil And Filter
    • HYDRAULIC / HYDROSTATIC SYSTEM
      • Checking And Adding Fluid
      • Removing And Replacing Hydraulic Fluid
      • Removing And Replacing Hydraulic / Hydrostatic Filters
      • Fill / Breather Cap
    • AXLES (FRONT AND REAR)
      • Checking And Adding Oil (Planetary Carrier)
      • Removing And Replacing Oil (Planetary Carrier)
      • Checking And Adding Oil (Rear Differential)
      • Removing And Replacing Oil (Rear Differential)
      • Checking And Adding Oil (Front Differential)
      • Removing And Replacing Oil (Front Differential)
      • Checking And Adding Oil (Reduction Box)
      • Removing And Replacing Oil (Reduction Box)
    • LUBRICATING THE TELESCOPIC HANDLER
      • Lubrication Locations
      • Front Pads Lubrication
      • Rear Pads Lubrication
    • ATTACHMENT CARRIER
      • Inspection And Maintenance
    • TIRE MAINTENANCE
      • Wheel Nuts
      • Rotating
      • Wheel Replacement
      • Mounting
      • Pressure
    • APPROVED BOOM STOP
      • Installing The Approved Boom Stop
      • Removing The Approved Boom Stop
    • ENGINE COVER
      • Opening And Closing
    • CHAIN CHECKING AND ADJUSTING PROCEDURE
      • Checking / Adjustment Procedure
      • Extension / Retraction Chain Wear Check
    • STOPPING THE ENGINE AND LEAVING THE TELESCOPIC HANDLER
      • Procedure
    • EMERGENCY EXIT
      • Rear Window
    • TELESCOPIC HANDLER STORAGE AND RETURN TO SERVICE
      • Storage
      • Return To Service
      • Return To Service (Cont’d)
    • LIFTING THE TELESCOPIC HANDLER
      • Procedure
    • REMOTE START TOOL (SERVICE TOOL) KIT – 6675287
      • Remote Start Tool – 6675287
      • Service Tool Harness Control – 6987761
      • Service Tool Harness Communicator – 6678110
    • REMOTE START TOOL (SERVICE TOOL) KIT – 7217666
      • Remote Start Tool (Service Tool) – 7022042
      • Telescopic Handler Service Tool Harness – 6689747
      • Computer Service Tool Harness – 6689746
      • Remote Start Procedure
  • HYDRAULIC SYSTEM
    • HYDRAULIC/HYDROSTATIC SCHEMATIC
    • HYDRAULIC SYSTEM INFORMATION
      • Glossary Of Hydraulic / Hydrostatic Symbols
      • Troubleshooting Chart
      • Tightening Procedures
      • Test Coupler Location
    • LIFT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • SELF LEVELING CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • EXTENSION CYLINDER
      • Cylinder Group Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • TILT CYLINDER
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
    • STEERING CYLINDER (FRONT / REAR)
      • Removal
      • Installation
      • Disassembly
      • Assembly
    • PARKING BRAKE
      • Valve Removal And Installation (Standard)
      • Valve Removal And Installation (Italian)
      • Valve Removal And Installation (German)
    • ACCUMULATORS
      • Accumulators Pressure Relief
      • Parking / Service Brake Accumulator Removal And Installation (If Equipped)
      • Boom Lift Valve Accumulator Removal And Installation
    • BRAKE VALVE
      • Removal And Installation
    • GEAR PUMP
      • Removal And Installation
      • Parts Identification
      • Disassembly And Assembly
    • GEAR PUMP (TESTING)
      • Fan Gear Pump Direct Test
      • Steering And Valve Gear Pump Direct Test
    • FAN MOTOR
      • Removal And Installation
      • Parts Identification (Single Speed Version) (Standard)
      • Disassembly And Assembly (Single Speed Version) (Standard)
      • Parts Identification (Variable Speed Version) (Optional) (T35.130SA / T35.130SLPA / T35.140SA Only)
      • Disassembly And Assembly (Variable Speed Version) (Optional) (T35.130SA / T35.130SLPA / T35.140SA Only)
      • Parts Identification (Variable Speed Version) (Optional) (T35.130SB / T35.130SLPB / T35.140SB Only)
      • Disassembly And Assembly (Variable Speed Version) (Optional) (T35.130SB / T35.130SLPB / T35.140SB Only)
    • FAN MOTOR (VARIABLE SPEED FAN MOTOR TESTING)
      • Description
      • Testing
    • HYDRAULIC FLUID RESERVOIR
      • Removal And Installation
    • STEERING VALVE
      • Removal And Installation
    • STEERING VALVE (TESTING)
      • Testing The Steering Valve Main Relief Valve
    • HYDRAULIC CONTROL VALVE
      • Troubleshooting Chart (Solenoid Valves)
      • Valve Section Troubleshooting
      • Troubleshooting Chart (Control Valve)
      • Removal And Installation
      • Parts Identification
      • Section Removal
      • Section Disassembly And Assembly
      • Inlet Section Disassembly And Assembly
    • MAIN RELIEF VALVE
      • Testing
      • Adjusting
    • PORT RELIEF VALVES
      • Removal And Installation
    • AUXILIARY HYDRAULIC FLOW
      • Testing the Auxiliary Hydraulic Flow
    • STABILIZER CONTROL VALVE
      • Removal
      • Installation
      • Parts Identification
      • Disassembly
      • Solenoid Testing
      • Assembly
    • STABILIZER CYLINDER
      • Removal
      • Parts Identification
      • Disassembly
      • Assembly
      • Installation
  • HYDROSTATIC SYSTEM
    • HYDROSTATIC SYSTEM INFORMATION
      • Troubleshooting Chart
      • Test Coupler Location
    • OIL COOLER
      • Description
    • HYDROSTATIC DRIVE MOTOR
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Inspection
      • Assembly
    • HYDROSTATIC PUMP
      • Calibration
      • Removal And Installation
      • Parts Identification
      • Shaft Disassembly
      • Relief Valves Disassembly And Assembly
      • Charge Pump Disassembly
      • Piston Pump Disassembly
      • Solenoid Block Disassembly
      • Inspection
      • Piston Pump Assembly
      • Charge Pump Assembly
      • Solenoid Block Assembly
      • Shaft Assembly
    • CHARGE PRESSURE
      • Description
      • Testing And Adjusting
    • MULTIFUNCTION VALVES
      • Description
      • Testing
    • PRESSURE COMPENSATION OVERRIDE VALVE (PCOR)
      • Description
      • Testing And Adjusting
  • DRIVE SYSTEM
    • DRIVE SYSTEM TROUBLESHOOTING
      • Chart
    • AXLE AND DIFFERENTIAL (FRONT)
      • Description
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Drive Axle Disassembly
      • Brake Group Parts Identification
      • Brake Group Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Brake Group Assembly
      • Drive Axle Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • AXLE AND DIFFERENTIAL (REAR)
      • Description
      • Planetary Carrier Parts Identification
      • Planetary Carrier Disassembly
      • Steering Knuckle And Drive Axle Parts Identification
      • Steering Knuckle Disassembly
      • Differential Parts Identification
      • Differential Disassembly
      • Pinion Group Parts Identification
      • Pinion Group Disassembly
      • Pinion Group Assembly
      • Differential Assembly
      • Steering Knuckle Assembly
      • Planetary Carrier Assembly
      • Special Tools
    • FRONT AXLE
      • Removal
      • Installation
      • Mounting Bolts Tightening Torque Check
    • AXLE TOE-IN
      • Adjustment
    • PARKING BRAKE
      • Parking Brake Removal, Disassembly And Assembly
    • STEERING ANGLE ADJUSTMENT
      • Adjustment
    • DRIVE SHAFT
      • Removal And Installation
    • SERVICE BRAKE
      • Description
      • Bleeding The Brake Circuit
    • REAR AXLE
      • Removal And Installation
    • REDUCTION BOX
      • Removal And Installation
      • Parts Identification
      • Disassembly
      • Assembly
      • Special Tools
  • MAINFRAME
    • OPERATOR CAB
      • Removal And Installation
    • OPERATOR SEAT
      • Removal And Installation
    • BOOM ASSEMBLY
      • Removal And Installation
    • BOOM TRAY
      • Removal And Installation
    • END BOOM
      • Removal
      • Installation
    • INTERMEDIATE BOOM
      • Removal
      • Installation
    • WEAR PADS (FRONT)
      • Removal
      • Installation
    • WEAR PADS (REAR)
      • Removal
      • Installation
    • ENGINE COVER
      • Gas Cylinder Removal And Installation
      • Removal And Installation
    • FUEL TANK
      • Removal And Installation
    • ATTACHMENT CARRIER (QUICK-TACH)
      • Removal And Installation
    • COUNTERWEIGHT
      • Removal And Installation
    • FENDER
      • Removal And Installation
    • STEERING COLUMN COVER
      • Removal And Installation
    • DASH COVER
      • Removal And Installation
    • JOYSTICK PANEL
      • Removal And Installation
    • STABILIZER FRAME
      • Removal
  • ELECTRICAL SYSTEM AND ANALYSIS
    • ELECTRICAL SCHEMATIC
    • ELECTRICAL SYSTEM INFORMATION
      • Glossary Of Electrical Symbols
      • Cab Harness Connectors
      • Engine Harness Connectors
      • Engine Compartment Harness Connectors
      • DEF Harness Connectors
      • Mainframe Harness Connectors
      • Troubleshooting Chart
      • Description
      • Fuses And Relay Location / Identification
    • BATTERY
      • Removal And Installation
      • Using A Booster Battery (Jump Starting)
    • ALTERNATOR
      • Belt Adjustment
      • Belt Checking
      • Belt Replacement
      • Removal And Installation
    • STARTER
      • Testing
      • Removal And Installation
    • LIGHTS
      • Rear Light Removal And Installation
      • Front Light Removal And Installation
      • Rear Work Light Removal And Installation
    • SIGNAL LEVER
      • Removal And Installation
    • DISPLAY
      • Removal And Installation
    • INSTRUMENT PANEL
      • Removal And Installation
    • BOOM ANGLE SENSOR
      • Removal And Installation
      • Calibration
    • FRONT WIPER MOTOR
      • Removal And Installation
    • TOP WIPER MOTOR
      • Removal And Installation
    • REAR WIPER MOTOR
      • Removal And Installation
    • PEDAL ASSEMBLY
      • Removal And Installation
    • INCHING SENSOR
      • Removal And Installation
      • Calibration
    • SERVICE PC (LAPTOP COMPUTER)
      • Connecting Remote Start Tool (Service Tool) – 6675287
      • Connecting Remote Start Tool (Service Tool) – 7217666
    • FUEL LEVEL SENDER
      • Removal And Installation
    • JOYSTICK
      • Removal And Installation
    • LLMI / LLMC SYSTEM
      • System Calibration
      • LLMC Calibration Test
      • System Failure Reports
      • System Components Identification
      • LLMS Removal
      • LLMS Installation
      • LLMC Removal And Installation
    • TRAVEL DIRECTION LEVER
      • Removal And Installation
    • CONTROLLERS
      • Description
      • Gateway Controller
      • Drive Controller
      • Workgroup Controller
      • Display Controller
      • LLMI Controller
      • LLMC Controller
      • Engine Controller
      • Dosing Controller
    • MAINTENANCE CLOCK
      • Description
      • Setup
      • Reset
    • FRAME LEVELING SENSOR
      • Calibration
  • ENGINE SERVICE
    • ENGINE INFORMATION
      • Description
      • Sensor Location
      • Troubleshooting
      • Removal And Installation
    • ENGINE AND HYDROSTAT ASSEMBLY
      • Removal And Installation
    • SELECTIVE CATALYTIC REDUCTION (SCR) SYSTEM
      • Description
      • Diesel Exhaust Fluid (DEF) / AdBlue® Level
      • DeSOX Process
      • SCR System Codes
      • Diesel Exhaust Fluid (DEF) / AdBlue® Unsatisfactory Quality
      • SCR System Component Tampering
      • EGR Impeded
      • Diesel Exhaust Fluid (DEF) / AdBlue® Dosing Interruption
      • SCR Removal And Installation
      • Dosing Module Removal And Installation
    • EXHAUST PIPE
      • Removal And Installation
    • ENGINE SPEED CONTROL
      • Removal And Installation
    • DIESEL OXIDATION CATALYST (DOC)
      • Removal And Installation
    • AIR CLEANER
      • Housing Removal And Installation
    • ENGINE COOLING SYSTEM
      • Oil Cooler / Intercooler / Radiator Removal And Installation
      • Expansion Tank Removal And Installation
      • Cooling System Check
      • Cooling System Inspection
    • EXHAUST GAS RECIRCULATION (EGR) SYSTEM
      • Description
    • TURBOCHARGER
      • Description
    • DIESEL EXHAUST FLUID (DEF) TANK
      • Removal And Installation
      • DEF Tank Fan Removal And Installation
      • Coolant Valve Removal And Installation
      • Dosing Control Unit (DCU) Removal And Installation
      • Supply Module Removal And Installation
      • Supply Module Filter Removal And Installation
    • FUEL COOLER
      • Removal And Installation
  • HEATING, VENTILATION, AIR CONDITIONING (HVAC)
    • AIR CONDITIONING SYSTEM FLOW
      • Description
      • Chart
      • Components
      • Safety Equipment
    • REGULAR MAINTENANCE
      • Cab Filter
      • A/C System Water Condensate Rubber Valves
      • Belt Adjustment
      • Belt Replacement
      • Cleaning The Condenser
      • Air Conditioning Lubrication
      • Air Conditioning Service Chart
    • A/C SYSTEM TROUBLESHOOTING
      • Blower Motor Does Not Operate
      • Blower Motor Operates Normally, But Air Flow Is Insufficient
      • Insufficient Cooling Although Air Flow And Compressor Operation Are Normal
      • The Compressor Does Not Operate At All, Or Operates Improperly
      • Gauge Pressure Related Troubleshooting
      • Temperature / Pressure Chart
      • Poor A/C Performance
      • HVAC Repair And Leaks
      • Electrical System
    • SYSTEM CHARGING AND RECLAMATION
      • Reclamation And Charging With Recovery / Charging Unit
    • COMPRESSOR
      • Removal And Installation
      • Oil
      • Oil Check
      • Clutch Disassembly And Assembly
    • CONDENSER
      • Removal And Installation
    • RECEIVER / DRIER
      • Removal And Installation
    • PRESSURE SWITCH
      • Removal And Installation
    • EVAPORATOR / HEATER UNIT
      • Removal And Installation
    • THERMOSTAT
      • Description
      • Removal And Installation
    • EXPANSION VALVE
      • Removal And Installation
  • SPECIFICATIONS
    • T35.130S(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” And 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • T35.140S(A)(B) TELESCOPIC HANDLER SPECIFICATIONS
      • Machine Dimensions
      • Performance
      • Weights
      • Engine
      • Controls
      • Drive System
      • Traction
      • Steering
      • Brakes
      • Fluid Capacities
      • Hydraulic System
      • Electrical System
      • Temperature Range
      • Altitude
      • Instrument Panel
      • Environmental
      • Visibility Diagrams – 20” And 24” Wheels
    • LIFTING AND TIE-DOWN SPECIFICATIONS
      • Lifting
      • Tie Down
    • MACHINE TORQUE SPECIFICATIONS
      • Axle
      • Boom
      • Reduction Box
      • Drive Motor
      • Engine
      • Hydraulic Pump
    • TORQUE SPECIFICATIONS FOR BOLTS
      • Torque for General SAE Bolts
      • Torque For General Metric Bolts
    • HYDRAULIC CONNECTION SPECIFICATIONS
      • Straight Thread O-ring Fitting
      • Tubelines And Hoses
      • Flare Fitting
      • O-ring Flare Fitting
      • Port Seal Fitting
    • HYDRAULIC / HYDROSTATIC FLUID SPECIFICATIONS
      • Specifications
    • CONVERSIONS
      • Decimal And Millimeter Equivalent Chart
      • U.S. To Metric Conversion Chart
    • SERVICE TOOLS REQUIRED
      • Remote Start Tools
      • Hydraulic Tools
      • Drive Tools
      • Electrical Tools
      • Engine Tools
      • HVAC Tools
  • ALPHABETICAL INDEX

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