Caterpillar DP100N2 Forklift Engine Service and Operator Manual (99799-67102)

A Cat DP100N2 or DP160N2 is a diesel counterbalanced truck for moving heavy loads around a warehouse, plant, or yard. I've seen shops reach for this kind of book when a truck arrives with no paperwork and the engine needs diagnosis or repair. This is the engine book of the set, with engine specifications, systems operation, testing and adjusting, disassembly and assembly procedures, torque values, and clearances.

What this manual helps you do

• Trace engine systems and identify the source of a running, starting, cooling, or fuel problem.
• Check specifications, adjustment procedures, torque values, and service clearances during repair.
• Follow testing steps for engine components and verify results before reassembly.
• Rebuild engine assemblies with disassembly, inspection, and assembly guidance.
• Troubleshoot the diesel engine while using the companion chassis manual for the truck, mast, hydraulics, steering, brakes, and electrical systems.

Who this is for

This suits a warehouse maintenance tech, dealer technician, independent forklift shop, plant maintenance crew, or rental fleet mechanic doing engine work in-house. The engine service manual and companion chassis manual are separate Cat trade books, and both are available for the full truck repair job.

FAQ

Q: What do I receive, and how is it organised?

A: You receive the complete set of five Cat publications, delivered as six PDF files split by section, with 1,154 pages total. The files carry a real text layer, so you can search and copy text, print pages, and view them enlarged on screen.

Q: Which trucks does it fit?

A: This publication covers Caterpillar DP100N2- and DP160N2- trucks. Match the model marking on the truck before ordering.

Q: How does it fit the repair job?

A: Use it for engine diagnosis, adjustment, teardown, rebuilding, and service checks. It gives a working mechanic the procedures and service data needed at the truck or bench.

For DP100N2 and DP160N2 engine repairs, this is the workshop set to have open beside the truck.

Models covered by this manual

Caterpillar publication 99799-67102 is the factory engine service and operator manual for the DP100N2. The same publication covers 4 further forklift models: DP120N2, DP135N2, DP150N2, DP160N2. Check the model and serial number on your data plate before ordering.

Table of Contents:

• 99799-67101
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• 99799-67102
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• 99799-67103
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• 99799-67104_01
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• 99799-67105
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