Caterpillar DP120N2 Forklift Engine Service and Operator Manual (99799-67102)

A Cat DP-series diesel truck moves pallets and materials around a warehouse, plant, or yard. When it needs more than routine servicing, a maintenance technician reaches for the workshop manual to test, adjust, repair, and return the truck to service by the book. This set covers the engine end of the truck, with the companion chassis manual available for chassis, mast, hydraulic, and drive-system work.

What this manual helps you do

• Check engine specifications, service intervals, systems operation, and service data.
• Trace diesel engine faults using testing procedures and alarm information.
• Follow adjustment procedures, including torque values and clearances.
• Rebuild engine assemblies with disassembly and assembly instructions.
• Verify repairs before returning the truck to warehouse or yard duty.

Who this is for

This suits a warehouse maintenance tech, dealer technician, independent forklift repair shop, plant mechanic, or rental fleet mechanic working on Cat counterbalanced diesel trucks. It is the engine book of the set, while the companion chassis manual covers the rest of the truck.

FAQ

Q: What do I receive, and how is it organised?

A: You receive five separate Cat publications delivered as six PDF files, split by section, with 1,154 pages total. The files carry a real text layer, so you can search and copy text, print pages, and enlarge diagrams or procedures on screen.

Q: Which truck models does it fit?

A: The manual's cover identifies DP100N2- and DP160N2 models. Check your truck's model plate against those designations before starting work.

Q: How does it fit the repair job?

A: Use it for engine specifications, operation, testing, adjustment, teardown, assembly, torque values, and clearances. It gives a technician the engine procedures needed for in-house repair and documented service work.

For a DP100N2- or DP160N2 truck, this is the engine service and operator manual set to use for controlled workshop repairs and scheduled maintenance.

Models covered by this manual

Caterpillar publication 99799-67102 is the factory engine service and operator manual for the DP120N2. The same publication covers 4 further forklift models: DP100N2, DP135N2, DP150N2, DP160N2. Check the model and serial number on your data plate before ordering.

Table of Contents:

• 99799-67101
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• 99799-67102
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• 99799-67103
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• 99799-67104_01
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• 99799-67105
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