Caterpillar EP16N Forklift Service Manual (99759-67110)

On the warehouse floor, a Cat EP-series electric counterbalanced truck moves pallets, loads trailers, and handles daily plant traffic. A warehouse maintenance tech, dealer technician, or independent forklift shop reaches for this manual when a fault needs measured diagnosis and a repair must be done by the book. It supports service intervals, alarm-code checks, controller parameters, wiring work, and mechanical repairs.

What this manual helps you do

• Trace electrical faults through wiring, switches, sensors, and controller circuits.
• Diagnose alarm codes and verify controller settings during fault finding.
• Follow procedures for the traction motor, drive unit, brakes, steering, hydraulics, mast, and forks.
• Adjust and replace service components using the manual’s workshop procedures and service data.
• Troubleshoot truck operation before returning the lift to warehouse duty or a rental fleet.

Who this is for

This suits plant maintenance staff, warehouse maintenance technicians, dealer technicians, independent forklift repair shops, and rental fleet mechanics. It is a workshop service manual for the Cat EP16N electric forklift trade, with the operator handbook and companion chassis or related publications also available where needed.

FAQ

Q: What do I receive, and how is it organised?

A: You receive a set of 3 Cat publications delivered as 17 PDF files, split by section, with 482 pages total. The PDFs have a real text layer, so you can search and copy text, as well as print or zoom the procedures and diagrams.

Q: Which trucks and serials does it cover?

A: It covers EP16N, EP18N, EP20CN, and the EP16N-EP20CN range. The cover identifies EP16N serial ETB15-20011-up.

Q: Does it fit a repair or maintenance job?

A: Yes. This is the book for in-house repairs, fault-code work, electrical diagnosis, hydraulic and drive-unit service, and planned maintenance records. The set keeps the related Cat publications together for the job.

Yes, this is the correct service-manual set when your truck matches those Cat models and serial coverage. It gives a technician a practical reference for diagnosing, adjusting, repairing, and returning the truck to service.

Models covered by this manual

Caterpillar publication 99759-67110 is the factory service manual for the EP16N, serial range ETB15-20011-up. The same publication covers 2 further forklift models: EP18N, EP20CN. The cover also lists EP16N-EP20CN. Check the model and serial number on your data plate before ordering.

Table of Contents:

• N·m
• Second gear
• Ball bearing
• Third gear
• Main case, Dowel pin
• N·m
• N·m
• N·m
• N·m
• MPa
• MPa
• MPa

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