Caterpillar DP15 FC Forklift Service Manual (99719-60100)

If you're repairing a Cat DP15 FC on a warehouse floor or plant yard, this is the right service-manual set for the job. Independent forklift shops, dealer technicians, and fleet mechanics use it when they need repair procedures, test steps, adjustments, and service data instead of an operator's handbook. I've used this kind of book when a used truck arrives with no paperwork and the tech needs to get straight into the fault.

What this manual helps you do

• Trace electrical faults through truck wiring and controls.
• Diagnose power-train, transmission, brake, steering, and hydraulic problems.
• Follow procedures for removing, repairing, and refitting mast and fork components.
• Adjust and verify truck systems during service work.
• Rebuild or replace engine-related assemblies using the matching engine publication in the set.

Who this is for

This suits an independent forklift repair shop, warehouse maintenance technician, dealer technician, plant mechanic, or rental fleet mechanic. It is workshop documentation for the Cat counterbalanced truck trade, with the operator handbook and parts catalog available as companion volumes.

FAQ

Q: What do I receive, and how is it organised?

A: You receive 30 files containing 527 pages, split by section, plus the two Cat publications for this truck. That gives you the set, not a single booklet.

Q: Which trucks does it fit?

A: The manual covers GP15, GP18, GP20, GP25, GP30, GP35, DP15, DP18, DP20, DP25, DP30, and DP35, including the DP15 FC application. Match your truck to that model family before starting work.

Q: How does it fit the repair job?

A: It is the service manual for workshop repairs, including electrical, power train, hydraulics, steering, brakes, mast, forks, troubleshooting, and service data. The engine publication is included for the engine side of the work.

If your truck is a Cat DP15 FC or one of the listed models, yes, this is the manual set to put on the shop bench.

Models covered by this manual

Caterpillar publication 99719-60100 is the factory service manual for the DP15 FC. The same publication covers 11 further forklift models: DP18 FC, DP20 FC, DP25 FC, DP30 FC, DP35 FC, GP15 FC, GP18 FC, GP20 FC, GP25 FC, GP30 FC, GP35 FC. The cover also lists GP15, GP18, GP20, GP25, GP30, GP35, DP15, DP18, DP20, DP25, DP30, DP35. Check the model and serial number on your data plate before ordering.

Table of Contents:

The following is a general outline of the sections covered in a Cat service manual of this type. Actual chapter numbering and section names may vary by model.

• Foreword
• General Information
• Cooling System
• Electrical System
• Controllers
• Power Train
• Powershift Transmission
• Front Axle and Reduction Differential
• Rear Axle
• Brake System
• Steering System
• Hydraulic System
• Mast and Forks
• Troubleshooting
• Service Data

Caterpillar Software

Caterpillar PDF Manuals