Caterpillar DP35 FC Forklift Service Manual (99719-60100)

A Cat DP35 FC is a diesel counterbalanced truck for moving and stacking loads around a warehouse, plant, or yard. This is the workshop manual a maintenance technician or repair shop uses when the truck needs more than routine checks. It supports fault diagnosis, adjustment, removal, rebuilding, and reassembly by the book, which matters when service work and alarm codes are audited.

What this manual helps you do

• Trace wiring faults and electrical circuit problems.
• Check service intervals, adjustment procedures, and service data.
• Diagnose hydraulic, brake, steering, power train, and transmission faults.
• Follow removal and installation procedures for the mast, axles, and drive components.
• Rebuild the truck's diesel engine using the included companion publication.

Who this is for

This suits warehouse maintenance technicians, plant maintenance staff, dealer technicians, independent forklift shops, and rental fleet mechanics working on Cat diesel counterbalanced trucks. The operator handbook and companion chassis or engine volumes are also available when the job requires those references.

FAQ

Q: What do I receive, and how is it organised?

A: You receive a set of 32 PDF files with 555 pages total, split by section. It bundles two separate Cat publications, so you get the truck service material together with the matching engine reference.

Q: Does it fit a Cat DP35 FC?

A: Yes. The publication covers the DP15, DP18, DP20, DP25, DP30, and DP35 diesel models, along with the matching GP gasoline/LPG models. The DP35 FC falls within the stated DP35 model family.

Q: How does it fit the work I am doing?

A: Use it for workshop repairs, fault finding, pressure and adjustment checks, component removal, and rebuild work. It is the service reference for getting a working truck back into fleet service.

For a Cat DP35 FC, this set gives your shop the procedures and service data needed for planned maintenance and repair work.

Models covered by this manual

Caterpillar publication 99719-60100 is the factory service manual for the DP35 FC. The same publication covers 11 further forklift models: DP15 FC, DP18 FC, DP20 FC, DP25 FC, DP30 FC, GP15 FC, GP18 FC, GP20 FC, GP25 FC, GP30 FC, GP35 FC. The cover also lists GP15, GP18, GP20, GP25, GP30, GP35, DP15, DP18, DP20, DP25, DP30, DP35. Check the model and serial number on your data plate before ordering.

Table of Contents:

The following is a general outline of the sections covered in a Cat service manual of this type. Actual chapter numbering and section names may vary by model.

• Foreword
• General Information
• Cooling System
• Electrical System
• Controllers
• Power Train
• Powershift Transmission
• Front Axle and Reduction Differential
• Rear Axle
• Brake System
• Steering System
• Hydraulic System
• Mast and Forks
• Troubleshooting
• Service Data

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